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Author EGR Valvle on a x16xe
TotalVauxhall1989
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Registered: 25th Nov 09
Location: County Durham
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19th Jan 10 at 22:27   View User's Profile U2U Member Reply With Quote
Hi all, I have a Corsa Sport X16XE, I want to take the EGR Valve off it but heard of someone you have to weld the manifold up when you take it off. Does anyone know how to take off or even block it off without having to weld it???
Cheers lads...


Also what does 'bump' mean on here?
shaunmods
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Registered: 12th Mar 07
Location: Glascote, Staffordshire
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19th Jan 10 at 22:32   View Garage View User's Profile U2U Member Reply With Quote
You can buy a blanking plate from Vauxhall for the EGR No welding needed
weddy1988
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Registered: 17th Sep 07
Location: Fife
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19th Jan 10 at 22:32   View User's Profile U2U Member Reply With Quote
bump jsut puts ure thread to the top of the list again bud
TotalVauxhall1989
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19th Jan 10 at 22:36   View User's Profile U2U Member Reply With Quote
Cheers 'weddy1988' for that. HaHa..
Sean-B
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Registered: 1st May 07
Location: Wolverhampton Drives: 200SX S14a
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19th Jan 10 at 22:37   View User's Profile U2U Member Reply With Quote
I believe you have the EGR and SAI mixed up.

Are you looking to remove the pump and mushroom looking thing off the exhaust manifold?
TotalVauxhall1989
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Registered: 25th Nov 09
Location: County Durham
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19th Jan 10 at 22:37   View User's Profile U2U Member Reply With Quote
Have you any idea of the price for the blocking plate???
TotalVauxhall1989
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Location: County Durham
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19th Jan 10 at 22:38   View User's Profile U2U Member Reply With Quote
Yes they are at the very front and there is a sort of vaccum attatched to it on the right...
shaunmods
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19th Jan 10 at 22:40   View Garage View User's Profile U2U Member Reply With Quote
quote:
Originally posted by TotalVauxhall1989
Yes they are at the very front and there is a sort of vaccum attatched to it on the right...


Ahh in that case ignore my first post mate. Sean-B will be able to help you with blanking the SAI
Sean-B
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Registered: 1st May 07
Location: Wolverhampton Drives: 200SX S14a
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19th Jan 10 at 22:40   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by TotalVauxhall1989
Yes they are at the very front and there is a sort of vaccum attatched to it on the right...


Yea that's not your EGR its your secondary air injection (SAI) it is used to heat the CAT up quicker for MOTs in Europe.

Just take it all off and make a blanking plate out of some 3-6mm aluminium for the hole left in your manifold.

Here is a pic of my blanking plate

.

[Edited on 19-01-2010 by Sean-B]
TotalVauxhall1989
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19th Jan 10 at 22:43   View User's Profile U2U Member Reply With Quote
Nice one mate. So will it be alright taking the vaccum and everything attatched? Also will it increase performance/sound???
Sean-B
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Location: Wolverhampton Drives: 200SX S14a
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19th Jan 10 at 22:45   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by TotalVauxhall1989
Nice one mate. So will it be alright taking the vaccum and everything attatched? Also will it increase performance/sound???


I removed everything. But if you remove entire vacuum pipes make sure you block up where they have come from as it'll ruin the vacuum pressure for the rest of the engine systems.

And no to both. It just weighs a fair bit and looks damn awful. So removing solves those problems.
TotalVauxhall1989
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19th Jan 10 at 22:47   View User's Profile U2U Member Reply With Quote
Okay then. Thanks again. Job sorted...
djmattyh
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Registered: 20th May 08
Location: Shropshire Drives: 1.6 corsa sport
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19th Jan 10 at 22:54   View User's Profile U2U Member Reply With Quote
Quick question Sean, how did you attach the plate to the manifold, for the removal of the SAI?
Sean-B
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19th Jan 10 at 22:59   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by djmattyh
Quick question Sean, how did you attach the plate to the manifold, for the removal of the SAI?


Using the existing threaded hole and the bolt that came out of it. There is a thin metal gasket between the mushroom thingy and the manifold. I used this as a template for my blanking plate. Then I just put the metal gasket back on followed by my blank in the place the gasket was originally.

Hope that makes sense!
djmattyh
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Registered: 20th May 08
Location: Shropshire Drives: 1.6 corsa sport
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19th Jan 10 at 23:06   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by Sean-B
quote:
Originally posted by djmattyh
Quick question Sean, how did you attach the plate to the manifold, for the removal of the SAI?


Using the existing threaded hole and the bolt that came out of it. There is a thin metal gasket between the mushroom thingy and the manifold. I used this as a template for my blanking plate. Then I just put the metal gasket back on followed by my blank in the place the gasket was originally.

Hope that makes sense!
Yeah, sort of without looking , mine isn't working so i may aswell take it off. Thanks

 
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