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Author VW 1.9 TDi help
John
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Registered: 30th Jun 03
User status: Offline
20th Apr 12 at 19:50   View User's Profile U2U Member Reply With Quote

2001 non PD 110bhp. Turbo completely blew up so had to get a new turbo.

Stripped the head off to check for debris inside, all looks clear. Changed the intercooler to rule out any debris in there.

Built back up, we've done the timing about 3 times, it's definitely correct.

Problem is we can't get it to start at all now.

Engine turns over, it even runs briefly on brake cleaner but won't catch on it's own.

Tried to bleed the fuel system as best we can, only a few bubbles in the clear intake pipe now but it was like that before hand.

No fault codes in vagcom

Running out of ideas now, anybody got any suggestions?
mex
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Registered: 25th Apr 10
Location: East Yorkshire
User status: Offline
20th Apr 12 at 20:38   View User's Profile U2U Member Reply With Quote

have you tried to tow it off ?, when i replaced a headgasket on a gt tdi it wouldnt start until it was towed off, after it was towed off it started on its own first time, its something to do with the fuel pressure in the lines, common problem.
John
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Registered: 30th Jun 03
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20th Apr 12 at 21:33   View User's Profile U2U Member Reply With Quote

That was brought up but not actually done it. Worth a shot
jay26
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Registered: 22nd Feb 08
Location: North Lincolnshire
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20th Apr 12 at 21:48   View User's Profile U2U Member Reply With Quote

I 2nd trying to tow it, they can be a pig to start
John
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Registered: 30th Jun 03
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20th Apr 12 at 22:07   View User's Profile U2U Member Reply With Quote

Only thing I'm thinking about that is, would running on break cleaner not have done the same thing? I'll try it anyway though.
John
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Registered: 30th Jun 03
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22nd Apr 12 at 18:29   View User's Profile U2U Member Reply With Quote

Still can't get this started.

Tried sticking the fuel intake from the pump straight into a jerry can, it's definitely pulling through with no bubbles but no luck.
pow
Premium Member

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Registered: 11th Sep 06
Location: Hazlemere, Buckinghamshire
User status: Offline
23rd Apr 12 at 13:07   View Garage View User's Profile U2U Member Reply With Quote

Silly question, how long have you left it turning over?
John
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Registered: 30th Jun 03
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23rd Apr 12 at 16:27   View User's Profile U2U Member Reply With Quote

Forever, literally.

Cam was 180 degress out
Mertin
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Registered: 12th Oct 05
Location: Scotland
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23rd Apr 12 at 19:29   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by John
Forever, literally.

Cam was 180 degress out


Shouldve checked it a 4th time

Not enough to do any damage?
John
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Registered: 30th Jun 03
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24th Apr 12 at 12:11   View User's Profile U2U Member Reply With Quote

Doesn't seem to have done any, running ok for now.

 
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