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Author Doorpods project abandoned *56k warning*
Wrighty
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Registered: 28th Feb 04
Location: Howden
User status: Offline
1st Dec 05 at 13:38   View User's Profile U2U Member Reply With Quote

Not terribly brill but nevermind,just took some pics,waiting for the wood glue to go off and hopefully get some expanding foam in tonight,get the paint filler and fiberglass at the weekend



comments/etc


[Edited on 03-12-2005 by yzjon]

[Edited on 04-12-2005 by yzjon]

[Edited on 04-12-2005 by yzjon]

[Edited on 15-12-2005 by Wrighty]

[Edited on 27-12-2005 by Wrighty]

[Edited on 04-01-2006 by Wrighty]
Melville
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Registered: 4th Jun 03
Location: Newcastle upon Tyne
User status: Offline
1st Dec 05 at 15:02   View User's Profile U2U Member Reply With Quote

Looking pretty good so far. My only concern would be how much they stick out? Might just be the angel of the photo however
RKS
Member

Registered: 2nd Mar 04
Location: Gloucestershire UK
User status: Offline
1st Dec 05 at 16:04   View User's Profile U2U Member Reply With Quote

looking good buddy make sure that you test fit them and check that your window winders still go around before going much further!!!

As for what you will need.... you will be best off with a fibreglass kit (Resin Hardener and matting) and then some bodyfiller (P38) dont use the P40 its a waste of time, its nowhere near as strong as the fibreglass matting and resin.
Wrighty
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Registered: 28th Feb 04
Location: Howden
User status: Offline
1st Dec 05 at 16:24   View User's Profile U2U Member Reply With Quote

cheers guys yea gona test fit them when the glues set so probably tomorrow

This is the angle they stick out,i didint think it was too much
MR2Mike
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Registered: 20th Jan 05
Location: Old Trafford. Drives: MR2 N/A
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1st Dec 05 at 17:50   View User's Profile U2U Member Reply With Quote

look good mate, would you make some for me if all goes well ? for a small fee ?



lol


J200RSA
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Registered: 23rd May 05
Location: Sheffield
User status: Offline
1st Dec 05 at 17:50   View User's Profile U2U Member Reply With Quote

Very good JonBoy i know who's gona do me mine now
Wrighty
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Registered: 28th Feb 04
Location: Howden
User status: Offline
1st Dec 05 at 17:53   View User's Profile U2U Member Reply With Quote

im honestly gona think about it,if these turn out good im gona make a few sets and flog em,stay tuned
a_j_mair
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Registered: 23rd Jan 04
Location: Scotland
User status: Offline
2nd Dec 05 at 14:34   View User's Profile U2U Member Reply With Quote

looking good. i would personally put in another 2 supports. Get the fibreglass kit as said above. there are some pics of mine being made in my garage may help
mwg
Member

Registered: 19th Feb 04
Location: South Lakes
User status: Offline
2nd Dec 05 at 14:57   View User's Profile U2U Member Reply With Quote

I want some door pods Make me some!
Wrighty
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Registered: 28th Feb 04
Location: Howden
User status: Offline
2nd Dec 05 at 15:08   View User's Profile U2U Member Reply With Quote

cheers a_j mate
Wrighty
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Registered: 28th Feb 04
Location: Howden
User status: Offline
3rd Dec 05 at 20:05   View User's Profile U2U Member Reply With Quote

Ok foamed them today used a whole tin lmao fun fun fun
gona cut it to shape tomorrow and start fiberglassing!






[Edited on 03-12-2005 by yzjon]

[Edited on 04-12-2005 by yzjon]
Danny W
Organiser: East Midlands
Premium Member


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Registered: 14th Nov 05
Location: Northamptonshire
User status: Offline
3rd Dec 05 at 20:21   View Garage View User's Profile U2U Member Reply With Quote

looking very good mate, keep us posted on the progress, i may have a go my self eventually


Smoke Grey 5 Door

EastMids Regional Events
Wrighty
Member

Registered: 28th Feb 04
Location: Howden
User status: Offline
4th Dec 05 at 12:45   View User's Profile U2U Member Reply With Quote

Righto,trimmed these mo fo's and test fit,first layer of FG too,omg i cant fiberglass for shoot,chucked my teddy out and got pissed off and just left them and came in









thoughts? oh and cheers to James @ Cargraphics4u for the Type-R's
RKS
Member

Registered: 2nd Mar 04
Location: Gloucestershire UK
User status: Offline
4th Dec 05 at 15:07   View User's Profile U2U Member Reply With Quote

The tip to fibreglassing is to be patient....

also do the strips from top to bottom, this will help get your curve from the speaker down to the plastic,

just remember take your time, get a strip on then fibreglass this, if there isnt enough resin on it put some more on before putting the next strip on. remember instead of doing it as one big thing do it as lots of small bits..
Wrighty
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Registered: 28th Feb 04
Location: Howden
User status: Offline
4th Dec 05 at 15:47   View User's Profile U2U Member Reply With Quote

cheers buddy its my first time FG-ing and iv had no help what so ever so im a bit clue less

il bear that in mind this week when i do some more
DaNnY_LaD
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Registered: 30th Nov 05
Location: Walkden,Manchester
User status: Offline
4th Dec 05 at 16:37   View User's Profile U2U Member Reply With Quote

hey mate thats looking ace....think you've inspired me too get this done...

Just got a question ive bought a pair of alpine 6.5 components would they fit str8 in to my door or do i need a space ect.....

thanks
Wrighty
Member

Registered: 28th Feb 04
Location: Howden
User status: Offline
4th Dec 05 at 16:59   View User's Profile U2U Member Reply With Quote

i got some alpine type R's as seen above (6.5 inch too),the magnet didnt fit in the door so basically read the door pod tutorial,fears thread about making them,and lookin in a_j's garage and had a bash myself.

so id think you would need space,i know mine are a little big but thats just the way they have turned out tbh,if i was gona do it again id do them so they were smaller and more angled up
DaNnY_LaD
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Registered: 30th Nov 05
Location: Walkden,Manchester
User status: Offline
4th Dec 05 at 17:06   View User's Profile U2U Member Reply With Quote

Ive been told 6.5 will fit in...
Wrighty
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Registered: 28th Feb 04
Location: Howden
User status: Offline
4th Dec 05 at 17:07   View User's Profile U2U Member Reply With Quote

no idea then mate dont trust me i arnt no expert but i had speaker adaptors for mine,and no way would they fit even with them so i sold them
DaNnY_LaD
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Registered: 30th Nov 05
Location: Walkden,Manchester
User status: Offline
4th Dec 05 at 18:21   View User's Profile U2U Member Reply With Quote

So i would have to buy some space for the 6.5..?
mwg
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Registered: 19th Feb 04
Location: South Lakes
User status: Offline
5th Dec 05 at 11:06   View User's Profile U2U Member Reply With Quote

I'm thinking I'm gonna have to have a go at this as I cant find anywhere that sells them ready made. I'll probably make a complete balls up of it but I've got a spare set of the bottom part of the doorcards lying around so what the hell
mwg
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Registered: 19th Feb 04
Location: South Lakes
User status: Offline
5th Dec 05 at 11:14   View User's Profile U2U Member Reply With Quote

Just thinking... when you start to smooth them into the existing plastic door card how the hell do you get the curve to be the same on either door card?!
RKS
Member

Registered: 2nd Mar 04
Location: Gloucestershire UK
User status: Offline
5th Dec 05 at 12:04   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Matty G
Just thinking... when you start to smooth them into the existing plastic door card how the hell do you get the curve to be the same on either door card?!


you just fibreglass it, and then use filler to make it smooth, you make them the same by sight. they dont have to be identical just similar, you cant look at both at the same time
Wrighty
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Registered: 28th Feb 04
Location: Howden
User status: Offline
5th Dec 05 at 16:39   View User's Profile U2U Member Reply With Quote

like i says only first time,theyre not goin to be amazing matty

av a go yourself,its just the FG thats a biatch
MoNkEy MaGiC
Member

Registered: 12th Apr 03
Location: West - London Drives: Corsa GSi
User status: Offline
5th Dec 05 at 17:11   View User's Profile U2U Member Reply With Quote

looking brilliant for your first ever attempt mate, prehaps a lil too big and not angled up enough! but in general it does look quite professional so far, keep it up dude

i want to do mine to soon, but havnt tried it before either

so does this resin and hardner stick fine to the wood, foam and door card plastic?? so all u gotta do to finish is sand all down then prime and spray colour??

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