Ian
Site Administrator
Registered: 28th Aug 99
Location: Liverpool
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Thoughts?
I've got a touch of rust returned at the front edge of the roof, top of the windscreen and I've always fancied a sunroof anyway. Big job?
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sand-eel
Member
Registered: 15th Mar 07
Location: carluke/braidwood--IRNBRULAND
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mmm i've seen this done on novas is quite a big job, you have to drill out all the spot welds and spot weld the new roof back on quite time consuming
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16V_1600
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Registered: 7th Oct 07
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quote:
Originally posted by Ian
Thoughts?
I've got a touch of rust returned at the front edge of the roof, top of the windscreen and I've always fancied a sunroof anyway. Big job?
Would imagine you'll compromise the factory structural rigidity of the chassis.
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Ste L
Member
Registered: 3rd Jul 06
Location: Manchester Drives: 106 16v Rallye
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quite a few spot weld's all round, under windscreen, roof strip's and top of boot..
thats it really - nothing a decent body shop couldn't do
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Robin
Premium Member
Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
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It's probably not as bad to do as it would look if you know what you're doing.
Speak to Ed's mate Tom, I'm sure he'd know, or Graeme, M Sutton etc
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IvIarkgraham
Premium Member
Registered: 27th Mar 04
Location: Ellesmere Port, Cheshire
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just get a carbon roof skin
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Ian
Site Administrator
Registered: 28th Aug 99
Location: Liverpool
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Carbon isn't the look I'm going for. Factory sunroof would be 
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Ste L
Member
Registered: 3rd Jul 06
Location: Manchester Drives: 106 16v Rallye
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quote:
Originally posted by Robin
It's probably not as bad to do as it would look if you know what you're doing.
Speak to Ed's mate Tom, I'm sure he'd know, or Graeme, M Sutton etc
replacing the skin, would be fairly easy, but unsure about adding the sunroof, as i though it may have extra strenghening beam's under the roof
so wouldn't sure what you could do about that
i know the tilt/slide nova's had different roof support's on them models
[Edited on 21-03-2008 by Ste L]
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Ian
Site Administrator
Registered: 28th Aug 99
Location: Liverpool
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Yeah I'm on about taking one out complete from another car.
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Ste L
Member
Registered: 3rd Jul 06
Location: Manchester Drives: 106 16v Rallye
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ahh, so adding the skin, and the beam's too?
may be a hard job then i guess, making it all straight - unless leaving original's there, and just adding in any extra's that aint there
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Colin
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Registered: 4th Apr 02
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Fair bit of work but can be done.
Some cars that get the full regulation roll cages have the roof skin removed to ease fit. Im sure if they go to that length then its not 'that much work' on the grand scale of things.
Do it 
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sand-eel
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Registered: 15th Mar 07
Location: carluke/braidwood--IRNBRULAND
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quote:
Originally posted by Colin
Fair bit of work but can be done.
Some cars that get the full regulation roll cages have the roof skin removed to ease fit. Im sure if they go to that length then its not 'that much work' on the grand scale of things.
Do it
world rally cars do that
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Steve X16XE
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Registered: 31st Dec 06
Location: Barnsley, South Yorkshire
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Seen it done to a MK2 astra but the other way around. He didn't want the sunroof.
If it's all welded up propperly i can't see there being much hassle.
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J100RSA
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Registered: 4th Mar 01
Location: Thornhill, West Yorkshire
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not too bad to do just time consuming
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chrex
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Registered: 26th Aug 07
Location: Brawdy/Wirral
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Im getting rid of my sunroof! They only bad news, coz the drains tend to block and then rust up...causing water to sit in the rear 1/4's.
I'd just put a new sunroofless skin on ian...save the car from rotting away inside-out.
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Kurt
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Registered: 23rd Oct 05
Location: Hi
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roof chop
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ed
Member
Registered: 10th Sep 03
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I used to think it would be pretty hard, but actually it's fairly easy. Seen the panel removed which takes a bit of grinding to get the spot welds out. Then the whole thing needs a tidy up and a new panel needs to be spot welded in. Fitting the sun roof should be fairly easy too. You just need to get all the parts from somewhere and bolt them on... It's all in the labour though, will be time consuming and will need to be done by somone quite skilled.............
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M2RTY
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Registered: 25th May 01
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e46 m3 lads remove their sunroofs all time
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Ian W
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Registered: 8th Nov 03
Location: Wirral, Merseyside
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Seem this done on an XJ6 in a bodyshop I worked in a few years ago and a lad I know done it on a corsa b a while back, just a case of drilling the spot welds and replacing it with the new panel iirc.
If you were to do it yourself I imagine you would be better to have the donor car yourself to ensure the roof came off clean, plus you would have all the sunroof mech then as well 
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Nismo
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Registered: 12th Sep 02
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very big job.
Bodyshop i used to work in did a few but they would prefer not to do them, seems easy enough but in reality its not.
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Mike GSi
Member
Registered: 3rd Jan 07
Location: Ipswich, Suffolk Drives:Astra VXR
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Find a Nova Solar and get the eleccy sunroof out of it
as for the roof, dont most places just buy a roof skin and put it straight over it?
obviously getting rid of the rust undernieth first? 
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STEvieXE
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Registered: 21st Jan 03
Location: Ballymena N.I.
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easiest panel to fit.
just buy a new roof, wouldnt start trying to swap roofs too easy to damage old roof removing . new roof skin if new support bars needed in below get them from a donor car..
def no biggy
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BeArDy
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Registered: 7th Aug 00
Location: Manchester
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its easy mate, even better if you can get a brakers yard to cut a roof of a car as everything is there.
wouldent cost much more than having the rust repaired and roof repainted.
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bigdan
Member
Registered: 4th Jan 07
Location: Jarrow (Newcastle)
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i would imagine you would need a spot welder aswell
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Ant
Member
Registered: 12th May 02
Location: Hereford and Worcester
User status: Offline
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im planing on cutting my roof skin out to fit a carbon fibre one this involves leaving around 50mm of the original and bonding the carbon on top only thing im not sure on is if it is safe to do it st on its wheels or that would make it loose all its geometry.
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