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Author JAM-Sport Clio 172 cup project
broster
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Registered: 6th Dec 02
Location: Drives: E39
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1st Apr 09 at 17:06   View Garage View User's Profile U2U Member Reply With Quote

Contrary to popular belief, its not just fords we work on....

thought we would start a new project thread on one of our long termers...

Welcome the Clio 172 cup:



bought with eibach proline springs and speedline 15" wheels, other than that totally standard.

car was used as a daily runabout as it was for a while, then the exhaust fell off, so replaced it with a 2.5" bore stelth system:




also when serviced a pipercross panel filter was fitted.

again not much was touched for a while other than a few shiny bits:

carbon splitter to replace broken standard cup splitter:


carbon engine cover and black samco 90degree elbow:


A popular mod with the clio 1*2 is to modify the inlets due to poor casting from factory, this involves removing them and enlarging the runner size and matching it to the cylinder head so everything runs much smoother:



this left power 185bhp and 156lbft


the before and after are from the car in totally standard form then the car with full exhaust and decat, matched inlets, pipercross panel filter and samco 90degree bend.

Plans of big power started hatching so suspension and brakes needed upgrading:

along came the AST coilover kit:



these came with two spring options one softer for road and one for track, they also offer damping adjustment and slotted for camber adjustment on the front

this left the car sitting like this:


low, bumpy and uncomfortable, it has since been raised which has made life much more bearable.

now the suspension is there the next upgrade before the power is to be increased is the brakes, as standard the brakes are more than up to the job however with whats planned it was decided to develop a competitively priced 4 pot kit using a brembo vented disc, ebc red stuff (for now) pads and a willwood radial mounted caliper:




now its time to concerntrate on making it 300bhp.....

updates to follow soon....

[Edited on 01-04-2009 by broster]
*JonnyG*
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Registered: 2nd Jun 08
Location: Lincolnshire
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1st Apr 09 at 17:21   View User's Profile U2U Member Reply With Quote

300bhp.


In a clio.



Awesome!
andyc1234
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Registered: 7th Nov 06
Location: Lancashire
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1st Apr 09 at 18:17   View User's Profile U2U Member Reply With Quote

supercharger by any chance?
john_c20xe
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Registered: 10th Feb 08
Location: Eastbourne, EastSussex
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1st Apr 09 at 21:56   View User's Profile U2U Member Reply With Quote

these handle pretty well dont they?
Butler
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Registered: 2nd Jun 05
Location: London
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1st Apr 09 at 22:09   View User's Profile U2U Member Reply With Quote

So thats 185bhp with opened up inlet tracts, pipercross and a mani back? Your still running the 172 manifold? I might have to get my car up to you when I get a clio. How much would you charge for the inlet work? Was that figure with the standard map?
FruitBooTeR
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Registered: 18th Jan 07
Location: Wolverhampton Drives: S15
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1st Apr 09 at 22:14   View User's Profile U2U Member Reply With Quote

anything near or over 250bhp is gonna be soo much fun in that!
broster
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Registered: 6th Dec 02
Location: Drives: E39
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2nd Apr 09 at 05:17   View Garage View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Butler
So thats 185bhp with opened up inlet tracts, pipercross and a mani back? Your still running the 172 manifold? I might have to get my car up to you when I get a clio. How much would you charge for the inlet work? Was that figure with the standard map?


In my opinion i dont think its worth swapping to the 182 manifold for the gains produced.

yes this is the standard map.

Inlet work is £140+vat + labour
Warren G
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Registered: 14th May 06
Location: Kent
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2nd Apr 09 at 06:13   View User's Profile U2U Member Reply With Quote

charger not on yet
Fad
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Registered: 1st Feb 01
Location: Dartford Kent Drives: 330cd
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2nd Apr 09 at 14:38   View User's Profile U2U Member Reply With Quote

Looking good mate
broster
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Registered: 6th Dec 02
Location: Drives: E39
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2nd Apr 09 at 15:33   View Garage View User's Profile U2U Member Reply With Quote

cheers

warren, charger is work in progress.....
Fad
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Registered: 1st Feb 01
Location: Dartford Kent Drives: 330cd
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2nd Apr 09 at 15:35   View User's Profile U2U Member Reply With Quote

Did you see the GDI/Omex set up at autosport? I got a feeling the conversion in general is going to be mega bucks due to the confined space!



[Edited on 02-04-2009 by Fad]
broster
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Registered: 6th Dec 02
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2nd Apr 09 at 15:44   View Garage View User's Profile U2U Member Reply With Quote

yeah we did see their conversion, very nicely made bit of kit, we have sussed out another way of doing it, recon we can rrp the kit for less than 4k fitted....

that will be retaining air con aswell.
Butler
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Registered: 2nd Jun 05
Location: London
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2nd Apr 09 at 16:14   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by broster
quote:
Originally posted by Butler
So thats 185bhp with opened up inlet tracts, pipercross and a mani back? Your still running the 172 manifold? I might have to get my car up to you when I get a clio. How much would you charge for the inlet work? Was that figure with the standard map?


In my opinion i dont think its worth swapping to the 182 manifold for the gains produced.

yes this is the standard map.

Inlet work is £140+vat + labour

From what ive read the 182 manifold will give you more bhp at the top end, but the 172 is gives you lower down torque that the 182 lacks. Alot of people will agree with you on cliosport.
Marc
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Registered: 11th Aug 02
Location: York
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2nd Apr 09 at 19:59   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by broster
then the exhaust fell off, so replaced it with a 2.5" bore stelth system:


I'm yet to hear of a Cup where the exhaust hasn't fallen off!
broster
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Registered: 6th Dec 02
Location: Drives: E39
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16th Jun 09 at 10:59   View Garage View User's Profile U2U Member Reply With Quote



brake kit now finished, 100% happy with it. so much better than the standard brakes.

that pic is missing the lines and discs, didnt have any of those to hand tho...
Butler
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Registered: 2nd Jun 05
Location: London
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16th Jun 09 at 11:09   View User's Profile U2U Member Reply With Quote

Mark you didnt tell me how to reset my o2 sensor/ecu to get the engine man light out? How much for the brake kits?
broster
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Registered: 6th Dec 02
Location: Drives: E39
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16th Jun 09 at 11:15   View Garage View User's Profile U2U Member Reply With Quote

£699 for the brake kit which includes the following:

295x26mm brembo hc discs
EBC Red stuff pads
Braided front lines
Caliper brackets
Calipers
bolts

different pads available tho if people want, however these will alter the price.

to reset the light get it on a diagnostic machine, see why its on.

[Edited on 16-06-2009 by broster]
SAL
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Registered: 19th Dec 05
Location: Radlett, Hertfordshire
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16th Jun 09 at 17:53   View Garage View User's Profile U2U Member Reply With Quote

Nice

ps can you get me some bilstein sticker's please
broster
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Registered: 6th Dec 02
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16th Jun 09 at 20:28   View Garage View User's Profile U2U Member Reply With Quote

yeah, do you want the tested at n'ring ones, like this:

flybikeslee
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Registered: 2nd Jan 07
Location: Liverpool
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16th Jun 09 at 20:38   View User's Profile U2U Member Reply With Quote

i really like these
broster
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Registered: 6th Dec 02
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16th Jun 09 at 20:46   View Garage View User's Profile U2U Member Reply With Quote

jr has one for sale if your interested,......

[Edited on 16-06-2009 by broster]
john_c20xe
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Registered: 10th Feb 08
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16th Jun 09 at 20:51   View User's Profile U2U Member Reply With Quote

where the sticker?
flybikeslee
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Location: Liverpool
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16th Jun 09 at 21:00   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by broster
jr has one for sale if your interested,......

[Edited on 16-06-2009 by broster]


what they like on fuel? as the civic isnt the best..... and i care about the civic too much, wouldnt mind one of these to bin about in
John
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Registered: 30th Jun 03
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16th Jun 09 at 21:01   View User's Profile U2U Member Reply With Quote

I got a consistent 32 mpg in mine and for comparison I manage about 40 in a diesel, very good on fuel.
jr
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Registered: 20th May 02
Location: Kent
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16th Jun 09 at 21:04   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by flybikeslee
quote:
Originally posted by broster
jr has one for sale if your interested,......

[Edited on 16-06-2009 by broster]


what they like on fuel? as the civic isnt the best..... and i care about the civic too much, wouldnt mind one of these to bin about in


38 average in mine on v power

around 340 miles to a tank

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