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Author Today's job.
AndyCorsaSport
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Registered: 12th Feb 06
Location: Horsforth, West Yorkshire
User status: Offline
6th Nov 12 at 12:13   View User's Profile U2U Member Reply With Quote

Cheeky side on a 12 plate Astra van.



3CorsaMeal
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Registered: 11th Apr 02
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6th Nov 12 at 12:20   View User's Profile U2U Member Reply With Quote

I'd leave it like that and call it a terminator 2 theme
Christopher
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Registered: 14th Oct 10
Location: Eastbourne
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6th Nov 12 at 12:21   View User's Profile U2U Member Reply With Quote

Get pictures up when its fitted andy
DanCobb
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Registered: 14th May 11
Location: Lewes/Brighton
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6th Nov 12 at 12:22   View User's Profile U2U Member Reply With Quote

AndyCorsaSport
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Registered: 12th Feb 06
Location: Horsforth, West Yorkshire
User status: Offline
6th Nov 12 at 12:26   View User's Profile U2U Member Reply With Quote

Ill take some once panels are on, but it's from another garage so that's as far as its getting. We aren't painting it.
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
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6th Nov 12 at 14:42   View User's Profile U2U Member Reply With Quote

Looks petty big job, have you got a picture of the damage befo it was stripped?

Also is it one big panel front to back of does it come in few pieces?

I ordered rear 1/4 for my Clio and it was most of the side of the car top to bottom, only just got it fitted in our jeep. Lol
taylorboosh
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Registered: 3rd Apr 07
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6th Nov 12 at 15:34   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by 3CorsaMeal
I'd leave it like that and call it a terminator 2 theme



Could you get more boring?
AndyCorsaSport
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Registered: 12th Feb 06
Location: Horsforth, West Yorkshire
User status: Offline
6th Nov 12 at 16:33   View User's Profile U2U Member Reply With Quote

Come in 2 peices Iaz, A post and inner A post are all as one, and full side panel is another piece.



That's with A post gripped on, also sat door and side panel on but forgot to take a pic

Unfortunately I don't have no before pics, although there wasn't much to see, came to us with no bumpers, no door or wing and all rest stripped off. All I took off was boot and bonnet.
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
User status: Offline
6th Nov 12 at 16:40   View User's Profile U2U Member Reply With Quote

That a big panel at the back then,is the door hindge on that a panel also? get more pics as you do it, I find it interesting to see how it's done professionally. . . I just change panels how i think It should be done, try avoid doing welded on panels if I can tho cos I am no expert in it.
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
User status: Offline
6th Nov 12 at 16:41   View User's Profile U2U Member Reply With Quote

Just noticed hindges on that panel, do you get door on to line it all up then weld panel on?
Christopher
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Registered: 14th Oct 10
Location: Eastbourne
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6th Nov 12 at 17:15   View User's Profile U2U Member Reply With Quote

How are you supposed to line up the door with panels?
AndyCorsaSport
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Registered: 12th Feb 06
Location: Horsforth, West Yorkshire
User status: Offline
6th Nov 12 at 18:04   View User's Profile U2U Member Reply With Quote

Yeah the rear is a fairly big old panel!!

Yep hinges come just tacked onto the A post invade they need adjusting seen as they are welded on and not bolted.

I fit the door to the A post and then put the full side panel on just loosely. Basically hold it all with grips and self tapper screws to make sure it will all fit and line up ok. Then the rear side panel needs taking off, take the door back off so I can weld up the A post. Then put the side on again so can weld that on. Then try door back on make sure it all fits once welded up. Then if it fits ok, weld all the way round the hinges so they are solid.

Christopher
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Registered: 14th Oct 10
Location: Eastbourne
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6th Nov 12 at 18:06   View User's Profile U2U Member Reply With Quote

Ahhh i read the bottom bit under the photo:


Unfortunately I don't have no before pics, although there wasn't much to see, came to us with no bumpers, no door or wing and all rest stripped off. All I took off was boot and bonnet.


And thought they hadnt given you the door
AndyCorsaSport
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Registered: 12th Feb 06
Location: Horsforth, West Yorkshire
User status: Offline
6th Nov 12 at 18:13   View User's Profile U2U Member Reply With Quote

Ahh I see, no I have new A post, side panel all to weld on, then they also gave me a new door and wing so can try bits on.

Looks well for a 12 plate with 3k doesn't it
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
User status: Offline
6th Nov 12 at 21:55   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by AndyCorsaSport
Yeah the rear is a fairly big old panel!!

Yep hinges come just tacked onto the A post invade they need adjusting seen as they are welded on and not bolted.

I fit the door to the A post and then put the full side panel on just loosely. Basically hold it all with grips and self tapper screws to make sure it will all fit and line up ok. Then the rear side panel needs taking off, take the door back off so I can weld up the A post. Then put the side on again so can weld that on. Then try door back on make sure it all fits once welded up. Then if it fits ok, weld all the way round the hinges so they are solid.




That's quite reassuring cos I have self tapped things on to start with to get them lined up before welding. It's not a small job, wonder wot all this is costing to repair with paintwork, new panels, welding on etc etc.
AndyCorsaSport
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Registered: 12th Feb 06
Location: Horsforth, West Yorkshire
User status: Offline
6th Nov 12 at 22:20   View User's Profile U2U Member Reply With Quote

Your work always looks top notch, especially for when it was done in a barn etc.

Self tapping on is just an easy way to hold it all in place really, I wouldn't usually do it for 1/4 panels or sills etc as can just grip them on, just self tap things like the a post so then I can try door on etc. So before now I've self tapered inner wings on so grips aren't in the way to try the wing on etc.

IMO I think this was a wrote off but not sure really. Can't see someone paying cash for it all, and can't see it been insurance work seen as the garage has done the stripping, sent it to us for panel work, then they are doing painting/fitting.
jrdn7
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Registered: 14th Feb 11
Location: Ireland
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6th Nov 12 at 22:23   View User's Profile U2U Member Reply With Quote

Put the engine, box & rest of the running gear in plus a racing bucket seat and sat your weight saving!
AndyCorsaSport
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Registered: 12th Feb 06
Location: Horsforth, West Yorkshire
User status: Offline
6th Nov 12 at 22:36   View User's Profile U2U Member Reply With Quote

Engine is still in it mate.
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
User status: Offline
7th Nov 12 at 00:55   View User's Profile U2U Member Reply With Quote

Keep the thread posted with pictures as you go along please. Fair bit of work gone into the stripping of it, getting panels off etc

[Edited on 07-11-2012 by FlamingCorsa]
3CorsaMeal
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Registered: 11th Apr 02
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7th Nov 12 at 10:24   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by taylorboosh
quote:
Originally posted by 3CorsaMeal
I'd leave it like that and call it a terminator 2 theme



Could you get more boring?


fuck off you cunt or i'll thump you in the ear hole
SteveoBC
Premium Member

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Registered: 22nd Feb 07
Location: Bucks
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7th Nov 12 at 10:33   View Garage View User's Profile U2U Member Reply With Quote

much better when they are a full side, less filler to rub down when you mig it together, only little bits on the a-post after you mig it together
AndyCorsaSport
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Registered: 12th Feb 06
Location: Horsforth, West Yorkshire
User status: Offline
7th Nov 12 at 12:23   View User's Profile U2U Member Reply With Quote

A post lined up again.



A piller join


Sill


A post


A pillar tacked


Once tacked try parts on again, wing and door


Good enough gaps for loosely held on, all is adjustable.



And with side panel




A post is now all welded on, after having to separate the inner and outer slightly seen as the robot at Vauxhall must have been pissed and it wasn't in the right place.
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
User status: Offline
7th Nov 12 at 12:34   View User's Profile U2U Member Reply With Quote

Impressive stuff, forgot that rear has to line up with boot etc. looks to fit nicely
SteveoBC
Premium Member

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Registered: 22nd Feb 07
Location: Bucks
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7th Nov 12 at 12:39   View Garage View User's Profile U2U Member Reply With Quote

im still surprised a panel that size got delivered without damage, the amount of time i had to refuse the parts cos some donut didnt put in his delivery van properly
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
User status: Offline
7th Nov 12 at 12:52   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by SteveoBC
im still surprised a panel that size got delivered without damage, the amount of time i had to refuse the parts cos some donut didnt put in his delivery van properly


Yea few panels I have I bought normally have a dint of some kind when delivered, and that panel is huge on the van.

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