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Author Project X - DAF LF 7.5t Hospitality/Camper conversion
DannyB
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Registered: 6th Feb 08
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13th Dec 09 at 20:55   View Garage View User's Profile U2U Member Reply With Quote

I see, I take it the bottom will have some sort of apron the height of the new arches, is that how big the storage behind it will be?
Mike
Organiser: North West and North Wales
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Registered: 20th May 06
Location: nr. Skipton, North Yorkshire
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13th Dec 09 at 20:59   View Garage View User's Profile U2U Member Reply With Quote

Coming along well, doors look boss.

I'm gonna be getting some money that I'm owed shortly so once I get it I'll get some sent over for you
Ste
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Registered: 5th Mar 03
Location: Taif, Saudi Arabia
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13th Dec 09 at 21:07   View Garage View User's Profile U2U Member Reply With Quote

yeah it will have skirts all round with integral lockers holding all our garden furniture, gas, water tanks etc. I've started on that stuff but i'll get pics up once it's done.


I would rather lose by a mile because i built my own car, than win by an inch because someone else built it for me.
Adge
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Registered: 28th Aug 04
Location: Lancashire
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13th Dec 09 at 21:16   View User's Profile U2U Member Reply With Quote

alreet boys, not gona be able make it now till after chrimbo, so u wana wait or cum collect stuff and havea go ure selfs?
Ste
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Registered: 5th Mar 03
Location: Taif, Saudi Arabia
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13th Dec 09 at 21:22   View Garage View User's Profile U2U Member Reply With Quote

ian will some see you one evening this week and get the bits mate. Cheers


I would rather lose by a mile because i built my own car, than win by an inch because someone else built it for me.
jr
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Registered: 20th May 02
Location: Kent
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13th Dec 09 at 21:38   View User's Profile U2U Member Reply With Quote

mms was excelent, on here looks even better
Liam
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Registered: 19th Jan 06
Location: Stafford
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13th Dec 09 at 21:52   View User's Profile U2U Member Reply With Quote

Coming along well guys, great work!
Whittie
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Registered: 11th Aug 06
Location: North Wales Drives: BMW, Corsa & Fiat
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14th Dec 09 at 01:24   View User's Profile U2U Member Reply With Quote

That looks cool as! Fair play, decent progress there.
IvIarkgraham
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Registered: 27th Mar 04
Location: Ellesmere Port, Cheshire
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14th Dec 09 at 01:26   View Garage View User's Profile U2U Member Reply With Quote

some fold out steps would be good
Ian
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Registered: 28th Aug 99
Location: Liverpool
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14th Dec 09 at 01:33   View Garage View User's Profile U2U Member Reply With Quote

Fold out doesn't give as many options. I would like them to be nice and big, which fold-outs won't be.
C2RL R
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Registered: 28th Mar 02
Location: Redcliffe, QLD
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14th Dec 09 at 15:38   View User's Profile U2U Member Reply With Quote

looking good that. how many bolts do you have to remove prior to tilting the cab?
Tommy L
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Registered: 21st Aug 06
Location: Northampton Drives: Audi wagon
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14th Dec 09 at 15:43   View User's Profile U2U Member Reply With Quote

That really does look the tits so far
Ste
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Registered: 5th Mar 03
Location: Taif, Saudi Arabia
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14th Dec 09 at 17:29   View Garage View User's Profile U2U Member Reply With Quote

quote:
Originally posted by C2RL R
looking good that. how many bolts do you have to remove prior to tilting the cab?


There are four M12 bolts. The cab doesn't rest on the bolts and there are no shear forces on them either. they merely hold the two frames together. The horsebox builders use two, but we went for the four as it was just as easy and doubled the strength.


I would rather lose by a mile because i built my own car, than win by an inch because someone else built it for me.
a_j_mair
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Registered: 23rd Jan 04
Location: Scotland
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14th Dec 09 at 23:45   View User's Profile U2U Member Reply With Quote

Looking really good

I take it you will be creating some form of shutters for the doors when travaling to protect them?

Will they be ok with heavy jolts etc in the road?
Ian
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Registered: 28th Aug 99
Location: Liverpool
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14th Dec 09 at 23:47   View Garage View User's Profile U2U Member Reply With Quote

Yeah, there will be a GRP sheet over them which then forms the roof of the steps.
C2RL R
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Registered: 28th Mar 02
Location: Redcliffe, QLD
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15th Dec 09 at 09:41   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Ste W
quote:
Originally posted by C2RL R
looking good that. how many bolts do you have to remove prior to tilting the cab?


There are four M12 bolts. The cab doesn't rest on the bolts and there are no shear forces on them either. they merely hold the two frames together. The horsebox builders use two, but we went for the four as it was just as easy and doubled the strength.


thought i spotted 4 but was just wondering. i was thinking more about it being a pain in the arse to undo them if there was any more than that!
JayCarr
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Registered: 19th Dec 02
Location: Cambs Drives:M3 & X3
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15th Dec 09 at 13:32   View User's Profile U2U Member Reply With Quote

Awesome project cant wait to see it finished!
fazza
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Registered: 7th Feb 08
Location: Plymouth
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15th Dec 09 at 13:41   View User's Profile U2U Member Reply With Quote

thats some awesome work fellas fairplay

IvIarkgraham
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Registered: 27th Mar 04
Location: Ellesmere Port, Cheshire
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19th Dec 09 at 16:05   View Garage View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Ian
Fold out doesn't give as many options. I would like them to be nice and big, which fold-outs won't be.


you could design some big fold out ones that hide away behind the skirts. unless theres something going there instead
Cole
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Registered: 11th Nov 02
Location: eastbourne Drives:zafira sold now a qashqai
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19th Dec 09 at 20:27   View User's Profile U2U Member Reply With Quote

you can have big fold out steps we make them at my work all the new build brake brothers lorrys are having them but to late to add them to your box as its already on the chassis as it sits under the box and slides through the subframe of the lorry
Ste
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Registered: 5th Mar 03
Location: Taif, Saudi Arabia
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21st Dec 09 at 15:13   View Garage View User's Profile U2U Member Reply With Quote

We don't have the room under the doors to fit fold out steps, and since we are having a stage too, then we would need a huge area.

I am building a full width locker behind the rear wheels which will hold the steps and stage.

The habitation door will be having roll out steps under that.




I would rather lose by a mile because i built my own car, than win by an inch because someone else built it for me.
Ste
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Registered: 5th Mar 03
Location: Taif, Saudi Arabia
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21st Dec 09 at 15:20   View Garage View User's Profile U2U Member Reply With Quote

Update:

This weekend, we didn't have loads of time to work on the wagon so not loads of progress, plus we ran out of screws on Saturday so had to wait till Sunday to get to Screwfix and the timber yard for more 45mm square.

























These are the tie bars we did a few weeks back




Uploaded on the M6 North heading to Centre Parcs

[Edited on 21-12-2009 by Ste W]


I would rather lose by a mile because i built my own car, than win by an inch because someone else built it for me.
Graham88
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Registered: 16th Apr 07
Location: South East Kent Drives: E46 M3
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21st Dec 09 at 15:40   View User's Profile U2U Member Reply With Quote

That's pretty amazing progress tbh
Ant B
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Registered: 4th Jan 09
Location: Woodford Halse, Northamptonshire
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21st Dec 09 at 16:19   View User's Profile U2U Member Reply With Quote

good progress lads
Tom G
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Registered: 4th Aug 08
Location: Cheshire
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21st Dec 09 at 17:55   View User's Profile U2U Member Reply With Quote

You can really see the progress now, top work

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