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Author 1987 mk2 Cavalier CDI C20LET Rattley Rocket - 20/06/15
taylorboosh
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Registered: 3rd Apr 07
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30th Dec 14 at 21:44   View User's Profile U2U Member Reply With Quote

Ill scour ebay for mount kit - that and a poss gearbox spacer do me?
davegreen
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Registered: 20th May 12
Location: Oxfordshire
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30th Dec 14 at 21:50   View Garage View User's Profile U2U Member Reply With Quote

yes you will need 15mm spacer plate with longer bolts. all other mounts you should already have.
can be fitted without spacer but you have no clearance at the alternator. I used 8v alternator, mount and crank pulley single vee, gave loads of room.
taylorboosh
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30th Dec 14 at 21:51   View User's Profile U2U Member Reply With Quote

Can make a spacer
taylorboosh
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30th Dec 14 at 22:10   View User's Profile U2U Member Reply With Quote

http://pages.ebay.com/link/?nav=item.view&alt=web&id=231437448965

This too much?
davegreen
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Registered: 20th May 12
Location: Oxfordshire
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30th Dec 14 at 22:55   View Garage View User's Profile U2U Member Reply With Quote

I paid way more but that was 7/8 years ago and nobody was fitting the xev so was led to belive I needed a special mount. I did get the rear spacer and a fitting guide for whole conversion with the mount. think it was around £180?
taylorboosh
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31st Dec 14 at 08:14   View User's Profile U2U Member Reply With Quote

Thats not so bad at all
taylorboosh
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31st Dec 14 at 08:39   View User's Profile U2U Member Reply With Quote

Ordered the mount i linked up
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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31st Dec 14 at 15:21   View User's Profile U2U Member Reply With Quote

Has it arrived yet?
taylorboosh
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31st Dec 14 at 15:25   View User's Profile U2U Member Reply With Quote

No mate sorry - but i have other stuff to get on with

Tomorrow = remove bumpers and arches and asses if theres extra welding to do

Need strengthening plates in and floor holes welding up

Have ordered battery cable and also waiting on a few other bits too

It will be in soon and running i hope
Nic Barnes
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31st Dec 14 at 19:02   View User's Profile U2U Member Reply With Quote

Any more progress?
taylorboosh
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31st Dec 14 at 19:47   View User's Profile U2U Member Reply With Quote

Yes m8
taylorboosh
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1st Jan 15 at 18:08   View User's Profile U2U Member Reply With Quote

So got a bit time in the garage today - really enjoyed it at first (more on that later)

Mates coming saturday to weld my strengthenning kit in and do a few bits and bobs - so i cracked on with some prep

Cleaned all these holes and then zinc primed




One was really a bit bad and the metal around it a bit thin


Cut the mother fucker out and made a dappa repair bit, then primed it up




Then i tackled the hole in the floor

Marked up, cut out, cleaned up





Used my pre fabbed repair bit - cleaned up and a test shot (it will be fully welded above and below




At this point i was in a good mood so took a pic of my coilies


taylorboosh
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1st Jan 15 at 18:16   View User's Profile U2U Member Reply With Quote

Why was i in a good mood? Because on saturday when my mate welds these up - along with the strengthenning kit i will have a solid corsa - (well theres a tiny hole in the inner arch on drivers side and im yet to remove the arches and rear bumper - but will tackle this when the cars back on its wheels)

So i started removing the shit gaurds, arches and bumper ready to dress up for the plates - so i found it a bit weird when no matter what i tried i couldnt get the pass side arb mount area 8mm bolt out for the bumper

I took a look underneath and found a patch of weld - no biggy i can sort that - grinder out and cut the bolt to release the bumper







Lower cross member is rotten - thank fully chassis legs are fine

Now what do people do in this situation?

Can you buy the panel?

Im tempted to cut it off flat and weld in a bit of box section with the holes for arb drilled in? Will make custom fabbing rad mounts easier too
Robin
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Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
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1st Jan 15 at 19:15   View Garage View User's Profile U2U Member Reply With Quote

15 seconds of googling and you'll have your crossmember for less than £50
taylorboosh
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1st Jan 15 at 19:26   View User's Profile U2U Member Reply With Quote

Didnt think they would be so cheap thanks
taylorboosh
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1st Jan 15 at 19:28   View User's Profile U2U Member Reply With Quote

Ordered - guessing its spot welded on?
--ToM--
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Registered: 23rd Nov 07
Location: Wirral
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1st Jan 15 at 19:32   View User's Profile U2U Member Reply With Quote

Good progress mate, why you zinc primering areas that are going to be welded?
taylorboosh
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1st Jan 15 at 19:35   View User's Profile U2U Member Reply With Quote

Its weld through anyways, it rather it had a covering on lol
--ToM--
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Registered: 23rd Nov 07
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1st Jan 15 at 19:42   View User's Profile U2U Member Reply With Quote

Yeah fair dooes I left my cav bare metal for a few days started getting little surface rust bits on It so ground it back primed it with a rattle can until it went the body shop

Get back in the garage and drill that bottom panel off so can prep it all up ready for the new one
taylorboosh
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1st Jan 15 at 19:48   View User's Profile U2U Member Reply With Quote

Nahh am clean now ill do it next week - no rush
--ToM--
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Registered: 23rd Nov 07
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1st Jan 15 at 19:53   View User's Profile U2U Member Reply With Quote

Slacker
taylorboosh
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1st Jan 15 at 19:57   View User's Profile U2U Member Reply With Quote

Will wait till the engines bolted in to do it aswell
--ToM--
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1st Jan 15 at 20:01   View User's Profile U2U Member Reply With Quote

To hold it all together
taylorboosh
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1st Jan 15 at 20:02   View User's Profile U2U Member Reply With Quote

Yea lol help make sure nothing moves lmao
--ToM--
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Registered: 23rd Nov 07
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1st Jan 15 at 20:10   View User's Profile U2U Member Reply With Quote

Haha to be fair i doubt it would move that much better be safe than sorry though, my mate was thinking about making up some sort of brace for when he cut the boot floor out of his nova fucked it off in the end and chopped it out waiting to see if the new one fits now lol

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