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Author carbon clad corsa gsi c20let ,update , dog box fitted
Jon_C
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Registered: 7th Dec 05
Location: Suffolk
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1st Sep 13 at 20:50   View Garage View User's Profile U2U Member Reply With Quote

Glad to see you didn't give up. Any other plans for it over winter ?
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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1st Sep 13 at 20:54   View User's Profile U2U Member Reply With Quote

no not really just want to use it the way it is as this year i havent had the chance to as the clutch has been slipping from the start so see what it can do first before changing anything else
gidged500
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Registered: 18th Aug 09
Location: Lancashire
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1st Sep 13 at 21:04   View Garage View User's Profile U2U Member Reply With Quote

Quick question, have you ever changed your rear crank oil seal ? And if so how did you manage ? Thanks in advance
Looking forward to seeing the corsa in action again, and I bought mikes exhaust lol
monkeytwizzel
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Registered: 10th Aug 11
Location: Chard, Somerset
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1st Sep 13 at 21:08   View User's Profile U2U Member Reply With Quote

wow that`s one hell of a clutch assembly bud!if that`s not handling the power then good luck finding something stronger so lets hope that it`s just down to the oil.
corsadonk
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Registered: 4th Jul 09
Location: Marlborough, Wiltshire
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1st Sep 13 at 21:19   View Garage View User's Profile U2U Member Reply With Quote

Nice one.
Generation
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Registered: 7th Jul 09
Location: Essex
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1st Sep 13 at 21:36   View User's Profile U2U Member Reply With Quote

Tried to view a pic in "your garage" but says your premium has expired
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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1st Sep 13 at 22:21   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by gidged500
Quick question, have you ever changed your rear crank oil seal ? And if so how did you manage ? Thanks in advance
Looking forward to seeing the corsa in action again, and I bought mikes exhaust lol


only fitted one when i build one of the first few engines ,
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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1st Sep 13 at 22:22   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by monkeytwizzel
wow that`s one hell of a clutch assembly bud!if that`s not handling the power then good luck finding something stronger so lets hope that it`s just down to the oil.


ive already found a few out there that can , one company sell 2 clutches the smaller one will take 610 ftlb and im at 590 so far so im after one that will take a little more, im in discussion with a big company about having one custom made
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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4th Sep 13 at 18:55   View User's Profile U2U Member Reply With Quote

picture of the broken part on the head



stripped the gearbox yesterday to make sure all was good



and striped the engine down , no suprises there which is all good













gave it a wire wheel and a wash out with water (thats why it looks a little rusted)



Jed D
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Registered: 15th Mar 11
Location: Durham
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14th Sep 13 at 20:43   View User's Profile U2U Member Reply With Quote

any updates yet
taylorboosh
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Registered: 3rd Apr 07
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14th Sep 13 at 21:37   View User's Profile U2U Member Reply With Quote

Bit of a stiffy for ben you like jed...
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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14th Sep 13 at 21:39   View User's Profile U2U Member Reply With Quote

As said in the other thread ill stick a picture up tomorrow Jed with a newspaper there so you can see its still the same
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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6th Oct 13 at 20:10   View User's Profile U2U Member Reply With Quote

update time

bought some new gen cvs and fitted them



starter and alt went of to be cleaned up and re coned



head came back from having some work done on it and being skimmed again





block and caps were all skimmed flat







oil pump striped to clean





block got a coat of black





bought some assembly lube



managed to fine a company that could hold the sump while it was skimmed to make sure its flat





was over at beardys and saw that he had stud and nutted his sump so you can tighted it up better with out worring about stripping the threads so he gave me a few studs





new cam cover had my mate weld some fittings on to it months ago but just went to collect it and also weld over the l piece











catch tank had one and dip stick also









took cam cover to acid dippers



few new parts



going to use a zlet gasket this time so bought 2 and took the rivets out to make the thickness i wanted to get the right cr



inlet and intercooler were polished up

















new headgasket is now 6 layers insted of 4





big big big thanks to beardy for sorting me out my girdle plate , old one was 1.5mm bent either end , so bought another one of some one else and that was bent to spoke to beardy and he got me one and had it skimmed by the lad who does my machining work now and its spot on



light shined through to show





then cleaned everything





then started assembly



















chosen gasket sealer















just wating for cambelt and rollers to turn up as was sent the wrong ones then i cam time it all up, cam cover is away at the painters and got loads of bits at the polishers and get them back at the end of this week
M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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6th Oct 13 at 20:16   View User's Profile U2U Member Reply With Quote

Awesome progress mate! Glad to see you've not lost the motivation
Generation
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Registered: 7th Jul 09
Location: Essex
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6th Oct 13 at 20:24   View User's Profile U2U Member Reply With Quote

Huge update!!!!!
Glad to see progress again, what's the benefits of a girdle
Plate?
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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6th Oct 13 at 20:29   View User's Profile U2U Member Reply With Quote

I've used them z20 head gaskets for years never once had a problem. Not a very popular gasket for big power as it's not very expensive so can't name drop cometic into a sentence.
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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6th Oct 13 at 21:12   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Generation
Huge update!!!!!
Glad to see progress again, what's the benefits of a girdle
Plate?


just to hold all the bottom end together to stop any movement ive seen a few block crack in half and i rev mine quite high so i think its needed on mine
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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6th Oct 13 at 21:13   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Nic Barnes
I've used them z20 head gaskets for years never once had a problem. Not a very popular gasket for big power as it's not very expensive so can't name drop cometic into a sentence.




do you use just a standard thickness one or have you made it like mine
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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6th Oct 13 at 21:21   View User's Profile U2U Member Reply With Quote

Like yours is. Got a right slating on mob web for it. Years later, I'm quite glad I didn't spend millions on a cometic one as lots of people had bothers with them.
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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6th Oct 13 at 21:39   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Nic Barnes
Like yours is. Got a right slating on mob web for it. Years later, I'm quite glad I didn't spend millions on a cometic one as lots of people had bothers with them.


yer a few ppl have told me im daft for putting one on but its working for you and a few others so will give it a go
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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6th Oct 13 at 21:49   View User's Profile U2U Member Reply With Quote

who have told you its daft out of interest?
SteveoBC
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Registered: 22nd Feb 07
Location: Bucks
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7th Oct 13 at 10:50   View Garage View User's Profile U2U Member Reply With Quote

fuck me another massive effort there Ben, will be good see it launching again next year
Mieran
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Registered: 28th Jan 08
Location: Newcastle upon Tyne
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7th Oct 13 at 11:02   View User's Profile U2U Member Reply With Quote

Have you thought about converting to F23?

Plenty of them about and cable shift which is better than rod.
taylorboosh
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7th Oct 13 at 16:39   View User's Profile U2U Member Reply With Quote

I love this still
ianofbhills
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Registered: 10th Feb 01
Location: newcastle
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7th Oct 13 at 17:12   View User's Profile U2U Member Reply With Quote

Making absolutely sure it gets no leaks this time then, them studs for the sump are a good idea.

Good work glad to see its going to be back.

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