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Author let the fun begin! - update 16.10.2006
Kerry
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Registered: 5th Oct 01
Location: Norwich
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13th Jul 06 at 21:17   View User's Profile U2U Member Reply With Quote

pics of work in progress?

dan is deffo your man he did all that when he did his 2.0 conversion himself
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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13th Jul 06 at 21:35   View User's Profile U2U Member Reply With Quote

















and a box of a few bits

Kerry
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Registered: 5th Oct 01
Location: Norwich
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14th Jul 06 at 06:57   View User's Profile U2U Member Reply With Quote

are you labelling everything?
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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14th Jul 06 at 19:53   View User's Profile U2U Member Reply With Quote

yeh lol. ive done loads more tonight to the stage where i nearly have a bare block. pistons etc are out. all thats left is crank,oil pump and water pump i think lol

will get the new pics up later
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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14th Jul 06 at 22:58   View User's Profile U2U Member Reply With Quote





Dan
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Registered: 22nd Apr 02
Location: Gorleston on Sea, Norfolk
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15th Jul 06 at 13:53   View Garage View User's Profile U2U Member Reply With Quote

did the sump come off ok? mine was an arse, and ended up breaking it lol


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jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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15th Jul 06 at 14:51   View User's Profile U2U Member Reply With Quote

it came off ok in the end lol. it didnt wanna come off but got it there. what are the lil metal discs that are in the gaskets tho? i kept them just incase i was goin to need them lol
Kerry
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Registered: 5th Oct 01
Location: Norwich
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15th Jul 06 at 15:13   View User's Profile U2U Member Reply With Quote

oh dear
Dan
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Registered: 22nd Apr 02
Location: Gorleston on Sea, Norfolk
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15th Jul 06 at 16:44   View Garage View User's Profile U2U Member Reply With Quote

the sump is a right nightmare, getting it over the oil strainer etc, was that where u got stuck?

ne pics of them metal discs? id pressume there just strengthinigs for the holes.


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Chris F
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Organiser: East Anglia
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Registered: 26th Dec 05
Location: Newmarket Drives: Escort Van 1.8
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15th Jul 06 at 23:40   View Garage View User's Profile U2U Member Reply With Quote

will be good mate,

PS. my clutch is now proper fucked!
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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16th Jul 06 at 18:40   View User's Profile U2U Member Reply With Quote

lol. it was the strainer but didnt damage anything. wont be much more progress now till ive got quotes on the machining and some money to get it done.

chris - does the car still drive? if u cant even get it to move......... then its proper fucked!
Chris F
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Organiser: East Anglia
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Registered: 26th Dec 05
Location: Newmarket Drives: Escort Van 1.8
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16th Jul 06 at 18:51   View Garage View User's Profile U2U Member Reply With Quote

quote:
Originally posted by jamesvalver
lol. it was the strainer but didnt damage anything. wont be much more progress now till ive got quotes on the machining and some money to get it done.

chris - does the car still drive? if u cant even get it to move......... then its proper fucked!


well its getting that way, lol
the_legend_of_yrag
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Registered: 7th Jul 03
Location: Cambridgeshire
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17th Jul 06 at 17:23   View User's Profile U2U Member Reply With Quote

if you want your head done i could get it done at Ivor Searle engine reconditioning. A mate works there and i might soon be working there, hes doing mine atm, so will find out how much he can get it done for!

Includes ported polished too. Could find out about re-boreing?
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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17th Jul 06 at 18:34   View User's Profile U2U Member Reply With Quote

that would be great gary! i thought about calling them as they did all the work for us at vauxhall but there prices where really expencive!
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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27th Jul 06 at 20:04   View User's Profile U2U Member Reply With Quote

a quick update:

i've been on the phone to a company called randles today who race tune engines in suffolk. they make engines for stock cars mainly and are very good at what they do.

these are the prices which they have quoted me

- over bore to 87.5-88mm (2100cc) - £80
- oversized forged pistons - around £400
- reprofiled camshafts - £60-70 per camshaft
- fully flowed cylinder head - £300

also there is the price of custommade headgasket, arp rod bolts, all bearing shells and gaskets for the rest of the rebuild, fully balancing the bottom end, forged con-rods etc etc

randles also have told me that they can have the engine putting out roughly 230bhp
the_legend_of_yrag
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Registered: 7th Jul 03
Location: Cambridgeshire
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27th Jul 06 at 20:19   View User's Profile U2U Member Reply With Quote

Got a qioute from a mate at work, and he said £400 for usuall reccomended head work and ported polished head.

jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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27th Jul 06 at 20:46   View User's Profile U2U Member Reply With Quote

cheers mate. i'll have a think about it. i need some major advise atm as to which parts i need to uprate
Jules
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Registered: 26th Nov 04
Location: Ipswich, Suffolk Status: Happy
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28th Jul 06 at 14:26   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by jamesvalver
it came off ok in the end lol. it didnt wanna come off but got it there. what are the lil metal discs that are in the gaskets tho? i kept them just incase i was goin to need them lol


New gasket kit should come with them if I remember correctly from doing a sump gasket on my old Nova GSi
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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16th Oct 06 at 16:53   View User's Profile U2U Member Reply With Quote

heres the latest update -















gianluigi
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Registered: 9th Mar 05
Location: Ipswich, Suffolk
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23rd Oct 06 at 17:40   View User's Profile U2U Member Reply With Quote

its naked
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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23rd Oct 06 at 18:59   View User's Profile U2U Member Reply With Quote

aye. it will be getting soaked in acid tomorrow night then i might get the block sprayed and laqured lol
Jules
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Registered: 26th Nov 04
Location: Ipswich, Suffolk Status: Happy
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23rd Oct 06 at 20:20   View User's Profile U2U Member Reply With Quote

Looks like I have a few people interested in buying my Dbilas setup - so doubt I'll fit it to my GSi - at least if I sell it it means I can get my digital drumkit

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