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Author 357bhp corsa turbo ~~update~~ 27-9-2008
jamie m
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Registered: 3rd Oct 06
Location: Ashbourne, Derbyshire
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7th Feb 08 at 07:13   View User's Profile U2U Member Reply With Quote

cheers for the comments guys.
corsa321
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Registered: 9th Jan 08
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7th Feb 08 at 09:31   View User's Profile U2U Member Reply With Quote

the white speedlines look nice on it

[Edited on 07-02-2008 by corsa321]
jamie m
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Registered: 3rd Oct 06
Location: Ashbourne, Derbyshire
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7th Feb 08 at 20:13   View User's Profile U2U Member Reply With Quote

another small update, had a spare hour today so fitted my new enlarged tophat you can clearly see the differance here

then made some stiffer engine mounts using some tiger seal




dont look to pretty but should be more functional than standard.
Whittie
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Registered: 11th Aug 06
Location: North Wales Drives: BMW, Corsa & Fiat
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8th Feb 08 at 00:50   View User's Profile U2U Member Reply With Quote

Cracking project!
jamie m
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Registered: 3rd Oct 06
Location: Ashbourne, Derbyshire
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11th Feb 08 at 22:42   View User's Profile U2U Member Reply With Quote

another update, changed my steering rack today, recieved my poly bushes and started fitting a few.

rack removed


new rack against old one


poly bushes
jamie m
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Registered: 3rd Oct 06
Location: Ashbourne, Derbyshire
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24th Feb 08 at 21:03   View User's Profile U2U Member Reply With Quote

not updated for a while but engines now fully built up after finally recieving my astra vxr injectors fuel rail adaptor and fuel pressure regulator then put the engine in, hadto get pirtek to make me a pipe up for my electronic power steering. engine went in fine, fitted it without the turbo and manifold then put that on after engine was in place. cut and welded the gear linkage and got all 6 gears first time i set them!!!!

moved the rad forward and across about 2" to get the pipes from the intercooler to fit each side, fitted a 10" slimline spal fan.

fitted all my front tie bar spacing blocks to clear the f28 6 speed gearbox

few pics

bottom arms spaced out



used the m-tech conversion parts



new injectors

astra vxr blues



regulator with gauge



engine in place



new cometic exhaust manifold gasket



intercooler in place



butchered an old bumper



weekend work included

fit carbon bonnet
fit gsi fogs in front bumper
painted bumper black
washed and hoovered
fitted turbo timer

jobs too do-

relocate battery into boot
mount saxo electronic power steering pump where battery was and wire up
fit new 2.5" scorpion exhaust made from escort cosworth system.
pick up some vmax evo 5 305bhp chips
buy a dash 31 actuator
and fit a boost controller

then hopefully should achieve 300bhp

then just need to find some 16" track tyres that will go on without scrubbing!

[Edited on 24-02-2008 by jamie m]
jamie m
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Registered: 3rd Oct 06
Location: Ashbourne, Derbyshire
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25th Feb 08 at 18:16   View User's Profile U2U Member Reply With Quote

couple of pics from today





j10E W
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Registered: 30th Sep 04
Location: maidstone
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26th Feb 08 at 18:24   View User's Profile U2U Member Reply With Quote

eel
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Registered: 19th Oct 06
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26th Feb 08 at 19:46   View User's Profile U2U Member Reply With Quote

nice car good job
Bram
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Registered: 25th Mar 02
Location: Derby
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26th Feb 08 at 21:30   View User's Profile U2U Member Reply With Quote

Lovely mate, I'll keep my eyes peeled for it!
Nick-S
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Registered: 3rd Mar 04
Location: Leigh. Drives: RS Megane 230 F1 Team R26
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26th Feb 08 at 21:35   View User's Profile U2U Member Reply With Quote

jamie m
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Registered: 3rd Oct 06
Location: Ashbourne, Derbyshire
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28th Feb 08 at 21:22   View User's Profile U2U Member Reply With Quote

update, spare wheel well removal

used 2 mm steel, cut the old wheel well out with the plasma cutter then migged it in and seam sealed it after

ditched the small cheapo filter and fitted a nice large pvd filter which i had fabricated to fit




quick engine pic



did a little more work aswell tonight, fitted an oil pressure and oil temp switch to the block and fed wires into the car ready to fit my race tech oil pressure and oil temp gauges tomorrow,
Adam C
Premium Member

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Registered: 10th Jan 07
Location: Cornwall UK Drives:Arden Blue Gsi T
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28th Feb 08 at 21:44   View Garage View User's Profile U2U Member Reply With Quote

Awesome Project

Wish I could build something like this one day


My Arden Blue Astra GSi MK4 on BBS LM's Project Thread
John G
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Registered: 18th Jul 05
Location: Wirral, Merseyside
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28th Feb 08 at 21:45   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by jamie m
update, spare wheel well removal

used 2 mm steel, cut the old wheel well out with the plasma cutter then migged it in and seam sealed it after


Gotta love Spare wheel wel removal

jamie m
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Registered: 3rd Oct 06
Location: Ashbourne, Derbyshire
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5th Mar 08 at 20:56   View User's Profile U2U Member Reply With Quote

quick update,

fitted some gauges, oil pressure and oil temp





dawes device manual boost controller



braided oil feed line



and tubular manifold with .63 t34 turbo setup and dash 31 actuator



ordered three meters of 3" exhaust section ready to customize my exhaust

just waiting for braided water lines to come through the post then il get it all fitted.
orangio
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Registered: 6th Jun 06
Location: Warrington, Cheshire
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6th Mar 08 at 14:01   View User's Profile U2U Member Reply With Quote

few things looking familier there j!

looking good so far
little_duke
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Registered: 21st Aug 06
Location: Tamworth,staffordshire Drives: rover coupe
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6th Mar 08 at 15:02   View User's Profile U2U Member Reply With Quote

uber
jamie m
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Registered: 3rd Oct 06
Location: Ashbourne, Derbyshire
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6th Mar 08 at 18:50   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by orangio
few things looking familier there j!

looking good so far


yeh mate only things i could salvage really, hows your astra?
orangio
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Registered: 6th Jun 06
Location: Warrington, Cheshire
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7th Mar 08 at 09:56   View User's Profile U2U Member Reply With Quote

going good mate, lowering it in the next couple of weeks
sand-eel
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Registered: 15th Mar 07
Location: carluke/braidwood--IRNBRULAND
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7th Mar 08 at 13:44   View User's Profile U2U Member Reply With Quote

lil_g
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Registered: 29th Oct 06
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7th Mar 08 at 13:48   View User's Profile U2U Member Reply With Quote



Such a nice nice car!!

I have those gauges too
jamie m
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Registered: 3rd Oct 06
Location: Ashbourne, Derbyshire
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8th Mar 08 at 17:58   View User's Profile U2U Member Reply With Quote





quick pic to show turbo differance




[Edited on 08-03-2008 by jamie m]
jamie m
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Registered: 3rd Oct 06
Location: Ashbourne, Derbyshire
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17th Mar 08 at 18:27   View User's Profile U2U Member Reply With Quote

little update, fitted my vmax evo 5 chips



also had my full 3" downpipe and exhaust made up, feels loads freer and better flowing, also a nice sound not like a jet plain no more

fitting my walbro 255lph pump and dawes device this week, then going to set it up on a mates wideband hes kindly lending me till i get my own.

then il stick it on the rollers and report back
jamie m
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Registered: 3rd Oct 06
Location: Ashbourne, Derbyshire
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1st Apr 08 at 21:04   View User's Profile U2U Member Reply With Quote

not updated much recently but the following has been done

fitted some proper vmax evo5 chips and now the engine management light stays off

fitted a racetech 2.5 bar boost gauge to match my racetech oil temp and oil pressure gauges all in a 3 pillar pod

purchased a 255lph fuel pump to be fitted tomorrow pics to follow

did some heat wrapping today, wet it first then tightly wrapped it and ran the engine to dry it now its very tight, hands sting like hell though from the fibres in the wrap





the 4 pipes took 15 metres of wrap!

my 3" downpipe, 15 metres did not go far here! keeps most the heat off the rad though.





also did a few repairs today, my dash 31 actuator was really close to my rad and sunday night it pierced it so fitted a new rad today 50/50 water and antifreeze along with some water wetter to keep things cool. replaced the big alloy dash 31 with a smaller actuator of the same pressure rating supplied by forge.

today i ordered my ferodo ds2500 brake pads for my 288mm v6 brakes along with some high temp motorsport brake fluid should arrive thursday.

also fitting tomorrow my 13 row mocal oil cooler to replace the standard small item and new filter with oil

then if i finish early enough tomorrow i may run down to just novas and corsas and stick it on the rolling road to set my fuelling and fit my dawes device, and do a power run

on the track this weekend at donnington so its all systems go this week.

updates tomorrow

jamie
jamie m
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Registered: 3rd Oct 06
Location: Ashbourne, Derbyshire
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2nd Apr 08 at 17:33   View User's Profile U2U Member Reply With Quote

managed to get my 13 row mocal oil cooler fitted today, very very tight fit but just got it on



yes the top pipes are very very close to the inner carbon skin on the bonnet but just managed to get it shut!!



the lip of the bonnet just sits this side of the pipes and they tuck nicely up under it.

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