corsasport.co.uk
  Not logged in [Login - Register]  
You Are Not Registered Or Not Logged In  

Corsa Sport » Message Board » General Chat » Projects and Builds » Birkin S3 Kitcar build thread....


New Topic
New Poll 		  <<  1    2    3    4    5  >> Subscribe | Add to Favourites

You are not logged in and may not post or reply to messages. Please log in or create a new account or mail us about fixing an existing one - register@corsasport.co.uk

There are also many more features available when you are logged in such as private messages, buddy list, location services, post search and more.


Author Birkin S3 Kitcar build thread....
Ben J
Member
Registered: 31st Jan 05
Location: Cheshire
User status: Offline
20th Apr 10 at 20:11   View User's Profile U2U Member Reply With Quote
Small update....

Front Suspension etc starting to come together, also steering column/rack in place.





[Edited on 20-04-2010 by Ben J]
Ben J
Member
Registered: 31st Jan 05
Location: Cheshire
User status: Offline
19th May 10 at 10:29   View User's Profile U2U Member Reply With Quote
No real progress for few weeks because my parents have been away in France.

But wheels have arrived from Demon Tweeks and diff and gearbox also arrived.

Wheel colour doesn't show up that well in pics but its called Graphite (its a new colour) but i'd say its an anthracite type colour. It should go with the revised colour scheme. The car is now going to be metalic silver with a stripe down bonnet and around lip of nose cone in same colour as wheels.










Hopefully now they are back from holiday a bit of progress can be made.


[Edited on 19-05-2010 by Ben J]
WidowMaker
Member
Registered: 18th May 10
Location: Queensbury West Yorkshire
User status: Offline
19th May 10 at 10:30   View User's Profile U2U Member Reply With Quote
nice build, id love to do something like this
Ant B
Member
Registered: 4th Jan 09
Location: Woodford Halse, Northamptonshire
User status: Offline
19th May 10 at 12:35   View User's Profile U2U Member Reply With Quote
good work ben
a_j_mair
Member
Registered: 23rd Jan 04
Location: Scotland
User status: Offline
24th May 10 at 11:24   View User's Profile U2U Member Reply With Quote
looks really good

very jealous
am4nf
Member
Registered: 27th Jul 08
Location: South Ayrshire Drives: Corsa Sport
User status: Offline
24th May 10 at 11:56   View User's Profile U2U Member Reply With Quote
Sweeeeeeet im watching this
Matt L
Member
Registered: 17th Apr 06
User status: Offline
24th May 10 at 20:48   View User's Profile U2U Member Reply With Quote
awesome stuff *keeps an eye on this thread*
Ben J
Member
Registered: 31st Jan 05
Location: Cheshire
User status: Offline
26th Jun 10 at 19:43   View User's Profile U2U Member Reply With Quote
Right...bit of an update.

Front and rear suspension complete and hubs/brakes on. Front brakes are all Wilwood stuff which comes standard in the kit. Not sure on the rears. Wheels go on pretty soon and then it comes off the build table.











My Dad has also altered the fuel and brake line runs through the cockpit. They came in place on the chassis but he's changed them to make it better and anchored it all better too. The rubber brake lines are also getting swapped for braided stuff.

Also, the low level sump, flywheel and clutch assembly have been ordered. Sump was pretty expensive but its aluminium etc. http://www.raceline.co.uk/products/part_section.asp?SectionID=22&CategoryID=1

Flywheel is going to be a lightened version.

[Edited on 26-06-2010 by Ben J]
c18xewoody
Member
Registered: 15th Feb 09
Location: lincolnshire
User status: Offline
27th Jun 10 at 08:33   View User's Profile U2U Member Reply With Quote
looks good so far ill be watching
what are they like to get spares/replacment parts for?
Ben J
Member
Registered: 31st Jan 05
Location: Cheshire
User status: Offline
27th Jun 10 at 08:40   View User's Profile U2U Member Reply With Quote
Well being a kit car...very easy. In terms of engine....Duratec parts are very easy to get, and alot of the other parts are supplied by Birkin directly, so its not a problem. Although Birkin are based in SA, theres now a new UK agent, so its pretty simple.

[Edited on 27-06-2010 by Ben J]
Ben J
Member
Registered: 31st Jan 05
Location: Cheshire
User status: Offline
4th Jul 10 at 19:49   View User's Profile U2U Member Reply With Quote
Car off build table now and on its wheels.
Fuel tank is in and wiring loom in place starting to come together. Next stage is engine.




[Edited on 04-07-2010 by Ben J]
Graham88
Member
Registered: 16th Apr 07
Location: South East Kent Drives: E46 M3
User status: Offline
4th Jul 10 at 22:35   View User's Profile U2U Member Reply With Quote
Love it
antnee
Member
Registered: 30th Dec 07
Location: Cov Drives: Clio 197
User status: Offline
4th Jul 10 at 22:51   View User's Profile U2U Member Reply With Quote
Rear brakes look the same as the rears on my Ibiza, 239 x 9 mm solids
a_j_mair
Member
Registered: 23rd Jan 04
Location: Scotland
User status: Offline
5th Jul 10 at 12:36   View User's Profile U2U Member Reply With Quote
starting to come together nicely
AlexW
Member
Registered: 25th Oct 08
Location: Essex
User status: Offline
5th Jul 10 at 13:46   View User's Profile U2U Member Reply With Quote
Im liking this, seems very quick to come together!
Ant B
Member
Registered: 4th Jan 09
Location: Woodford Halse, Northamptonshire
User status: Offline
5th Jul 10 at 14:06   View User's Profile U2U Member Reply With Quote
good work its comming togeather quite fast aswell
Ben J
Member
Registered: 31st Jan 05
Location: Cheshire
User status: Offline
5th Jul 10 at 14:07   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by AW06
Im liking this, seems very quick to come together!


My Dads retired so he's got plenty of time. Thers still loads to do, it just goes on its wheels quite early.

Next job is prepping the engine ready to go in. Its not going in until 2.5 weeks time when i'm down there to help.

That will probs be next update.
joe holvey sxi
Member
Registered: 12th Mar 10
Location: Bromborough, Cheshire
User status: Offline
9th Jul 10 at 00:15   View User's Profile U2U Member Reply With Quote
grats man wens new updates?
corsagsigav
Member
Registered: 28th Jan 08
Location: Retford, Nottinghamshire
User status: Offline
9th Jul 10 at 08:00   View User's Profile U2U Member Reply With Quote
are they avo coilovers ???
Ben J
Member
Registered: 31st Jan 05
Location: Cheshire
User status: Offline
9th Jul 10 at 09:17   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by corsagsigav
are they avo coilovers ???


Yep. Why? Are they shit?

[Edited on 09-07-2010 by Ben J]
Ben J
Member
Registered: 31st Jan 05
Location: Cheshire
User status: Offline
9th Jul 10 at 09:21   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by joe holvey sxi
grats man wens new updates?


Probably next major update in a couple of weeks when engine goes in.
Simon
Member
Registered: 24th Apr 03
Location: Oxfordshire
User status: Offline
9th Jul 10 at 12:25   View User's Profile U2U Member Reply With Quote
I'd love to do this at some point. Do you get an ikea-esque instruction manual to follow?
Ben J
Member
Registered: 31st Jan 05
Location: Cheshire
User status: Offline
9th Jul 10 at 12:36   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by Simon
I'd love to do this at some point. Do you get an ikea-esque instruction manual to follow?


Yeah..tbh. you get a build manual.

Although tbh because alot of people buy Birkin's ready built or as a rolling chassis the actual Birkin build manual doesn't really exist. My Dad is the first to build a Birkin from kit form in the UK for over 8 years.



[Edited on 26-07-2010 by Ben J]
Ben J
Member
Registered: 31st Jan 05
Location: Cheshire
User status: Offline
26th Jul 10 at 16:52   View User's Profile U2U Member Reply With Quote
Right, got back today from Norfolk. Pretty successful weekend. Engine is in place. Few other bits and bobs done. We got the diff ready to go in, mounts put in etc then realised that it should have gone in before the fuel tank. This means that fuel tank needs to come back out (not a big issue) plus the rear suspension top arms need to be released again to remove a rear section in order to slide the diff in from the rear. We assumed it went in from the top. Annoying but shit happens I suppose!

This is one of the problems of not having a proper build manual!!!

Anyway....some pics....

Engine/gearbox/transmission etc etc ready to go in.





Actually putting engine in was easy. We lined it up with the car, making sure it was sat at roughly the right height for mounts etc...then picked up the front of the car and wheeled/lifted it over the engine!! No need to mess about with a hoist etc. Simples!

Before...


After...







Petrol tank etc in place...(which has to come out again now to fit the diff!!)

Basically the tank needs to come out, the top suspension arms released and the silver plate you can see needs to come out to slide diff in from rear. If only we had known beforehand.



Seat runners in and seat belts. Leaving the standard issue inertia reel jobs in until after IVA is passed then swapping for harnesses.



Cheeky pic of Wilwood calipers peeping through....wheel nuts are going satin black once build is finished. No point until then as they will just get chipped with wheels going on and off.



Lastly...pic of the sump. Really tidy bit of kit imo. £500 worth tho! Could have got a cheaper steel one but didn't look as nice!!!



So...after the fuel tank etc has been removed diff has been put in with drive shafts/prop shaft, then its time to dress the engine and then onto electrics.....

[Edited on 26-07-2010 by Ben J]
am4nf
Member
Registered: 27th Jul 08
Location: South Ayrshire Drives: Corsa Sport
User status: Offline
26th Jul 10 at 17:47   View User's Profile U2U Member Reply With Quote
Nice

  <<  1    2    3    4    5  >>
New Topic
New Poll

Corsa Sport » Message Board » General Chat » Projects and Builds » Birkin S3 Kitcar build thread.... 23 database queries in 0.0176580 seconds