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Author Project 1 - Corsa Sport + Cally T = ? (SA lights + ARB page 5)
C4RL0
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Registered: 30th Sep 06
Location: Cumbria
User status: Offline
27th May 07 at 16:13   View User's Profile U2U Member Reply With Quote
After a long day yesterday I managed to get hold of an engine lift, and got cracking with the engine. Went in no probs apart from the front gearbox mount which was bit of a fucker to get all the bolts lined up but got there eventually.

Tried fitting the gearlinkage from LMF, which I was told fitted straight on. It's never that easy though is it. So there was some cutting and welding needed, which still didn't work, so I need another part from the original corsa linkage now. S o left that and plumbed the engine in and got most of the wiring sorted.

Anyways, here's some pics



One of my mates who was supposed to be helping not dirty one bit and obviously too busy reading


engine in


me pretending to look busy


engine in, nearly all plumbed in, wired up and turbo on


and how it stands now, not far off from finished


Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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27th May 07 at 16:24   View User's Profile U2U Member Reply With Quote
clean as a bitch

not better to run the brake servo pipe over the top hat instead of behind it, dont want the engine rocking and crushing the fucker
IvIarkgraham
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Registered: 27th Mar 04
Location: Ellesmere Port, Cheshire
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27th May 07 at 16:41   View Garage View User's Profile U2U Member Reply With Quote
you need a ss manifold that one looks out of place with all the other shiny bits in the bay
EarlofBarnet
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Registered: 26th Mar 04
Location: West Cumbria
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28th May 07 at 07:34   View User's Profile U2U Member Reply With Quote
Very tidy!

A week to PV though, will it be done?!
C4RL0
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Registered: 30th Sep 06
Location: Cumbria
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28th May 07 at 12:55   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by muppetsport
clean as a bitch

not better to run the brake servo pipe over the top hat instead of behind it, dont want the engine rocking and crushing the fucker


I thought about that but if I put the pipe over the tophat it doesn't reach down to the manifold, so I can't win really. I might have something lying around that might do the job


quote:
Originally posted by IvIarkgraham
you need a ss manifold that one looks out of place with all the other shiny bits in the bay


I'm already ahead of you on that mate but that's going to be a bit later on


quote:
Originally posted by EarlofBarnet
Very tidy!

A week to PV though, will it be done?!


Well it will be up and running but I've decieded not to take it it's a 600mile round trip and i'm not risking something going wrong when I get half way down there. I'm still going though but it might be the work van making an appearance on the strip, not the corsa
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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28th May 07 at 15:55   View User's Profile U2U Member Reply With Quote
have faith, might not have any bothers with it at all. come people dont
STEvieXE
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Registered: 21st Jan 03
Location: Ballymena N.I.
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28th May 07 at 16:08   View User's Profile U2U Member Reply With Quote
what were you doing with the porta power??
C4RL0
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Registered: 30th Sep 06
Location: Cumbria
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28th May 07 at 16:17   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by STEvieXE
porta power??


Buzz
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Registered: 8th Dec 99
Location: York
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28th May 07 at 21:09   View User's Profile U2U Member Reply With Quote
looking nice mate,how much were all the hoses etc ??
STEvieXE
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Registered: 21st Jan 03
Location: Ballymena N.I.
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28th May 07 at 21:16   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by C4RL0
quote:
Originally posted by STEvieXE
porta power??




sorry my mistake i see its not a push ram, wot is it tho?? the third from the last pic by ur side

[Edited on 28-05-2007 by STEvieXE]
C4RL0
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Registered: 30th Sep 06
Location: Cumbria
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29th May 07 at 11:57   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by Buzz
looking nice mate,how much were all the hoses etc ??


I think all of them (which was 4 kits in total) came in some around the £400 mark. Not cheap.



quote:
Originally posted by STEvieXE
quote:
Originally posted by C4RL0
quote:
Originally posted by STEvieXE
porta power??




sorry my mistake i see its not a push ram, wot is it tho?? the third from the last pic by ur side

[Edited on 28-05-2007 by STEvieXE]


Oh that, it is for the engine lift. It's an old one so comes with the hydraulic pump seperate, managed to do the job though, even with oil pissing everywhere!
C4RL0
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Registered: 30th Sep 06
Location: Cumbria
User status: Offline
16th Jun 07 at 15:32   View User's Profile U2U Member Reply With Quote
It's been a while since I updated now, been working away so haven't been able to do anything really.

I decided to do a little bit this weekend, so today I built up the passenger side.

New bearings, and big hubs for my big shafts. I will be using equal length jobbies on mine


Hub carrier on, shaft will need cutting down. Comes through too much.


New braided brake hose, V6 Brakes, new track rod end





I tried having another go at the gearlinkage today but I'm still having major problems with it. Even the local Corsa Turbo specialist spent an afternoon fucking around with it and got no where
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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16th Jun 07 at 15:39   View User's Profile U2U Member Reply With Quote
gary and shaun?
C4RL0
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Registered: 30th Sep 06
Location: Cumbria
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16th Jun 07 at 15:48   View User's Profile U2U Member Reply With Quote
nope, but there good mates of mine. I'm from whitehaven so just a little down the road. I've just u2u'd you actually
C4RL0
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Registered: 30th Sep 06
Location: Cumbria
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16th Jun 07 at 17:01   View User's Profile U2U Member Reply With Quote
I just clicked onto what you meant, yeah it was gary and shaun that came round.
C4RL0
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Registered: 30th Sep 06
Location: Cumbria
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3rd Jul 07 at 19:12   View User's Profile U2U Member Reply With Quote
Haven't had much chance to do anything recently. But today I finished off all of my wiring inside the car



I really didn't want to do this but I had to cut my front bumper





Hopefully should be getting my gear linkage sorted soon as well.
ed
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Registered: 10th Sep 03
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3rd Jul 07 at 19:23   View User's Profile U2U Member Reply With Quote
Solder those joints.
EarlofBarnet
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Registered: 26th Mar 04
Location: West Cumbria
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3rd Jul 07 at 20:07   View User's Profile U2U Member Reply With Quote
Cutting the bumper with kitchen knives, quality! Think we've all been there at some point.

Thought you'd have this done by now like, get your finger out!
jamesvalver
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Registered: 21st Feb 03
Location: Bury St Edmunds, Suffolk
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3rd Jul 07 at 20:16   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by ed
Solder those joints.


definatly solder and head shrink those!

otherwise the rest of the progress is looking good mate.
its only a gsi bumper at the end of the day. hack it about lol
C4RL0
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Registered: 30th Sep 06
Location: Cumbria
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3rd Jul 07 at 20:40   View User's Profile U2U Member Reply With Quote
Well I didn't want to be using a hacksaw, because it's all been re-sprayed so didn't fancy flaking all the paint off.

I was going to solder the joints, but don't have the equipment at the mo. Was just going to wrap electrical tape round each connection, then altogether. Will that not hold them?
ed
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Registered: 10th Sep 03
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3rd Jul 07 at 21:00   View User's Profile U2U Member Reply With Quote
Yea, it'll be ok for testing to make sure it starts up. BUT, it will piss you off royally when one of thise connectors drops off and the car stops running miles from home
EarlofBarnet
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Registered: 26th Mar 04
Location: West Cumbria
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6th Jul 07 at 18:39   View User's Profile U2U Member Reply With Quote
You can borrow my soldering iron if you want lad.
C4RL0
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Registered: 30th Sep 06
Location: Cumbria
User status: Offline
6th Jul 07 at 22:02   View User's Profile U2U Member Reply With Quote
Well I've been working away a lot recently so haven't had the time to play around with the car. But I'll drop by soon, I'll send you a text
Olsrey
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Registered: 13th Jan 07
Location: Bradford   Drives: LET Vectra B
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6th Jul 07 at 22:47   View User's Profile U2U Member Reply With Quote
Were abouts in cumbria are you from?
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
User status: Offline
7th Jul 07 at 00:07   View User's Profile U2U Member Reply With Quote
wukinton i think or witaven

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