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Author Project "Monty" - 2012 = 447hp
possy
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Registered: 10th Feb 10
Location: wigan bhp vaux
User status: Offline
18th May 12 at 10:34   View User's Profile U2U Member Reply With Quote

Keep up the good wirk mate
Mieran
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Registered: 28th Jan 08
Location: Newcastle upon Tyne
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18th May 12 at 13:25   View User's Profile U2U Member Reply With Quote

This is becoming a very serious car

Btw you might have the problem of track rod catching on the chassis on full lock with that much castor. Get the hammer out
Dale
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Registered: 7th Oct 07
Location: Swindon
User status: Offline
19th May 12 at 01:11   View User's Profile U2U Member Reply With Quote

Cheers Guys....

quote:
Originally posted by Mieran
This is becoming a very serious car

Btw you might have the problem of track rod catching on the chassis on full lock with that much castor. Get the hammer out


Always has been to me, I like to fettle him constantly and work to make it drive/work to the best I can with that setup at the current point in time

Its only showing how much caster I can run
Mark.W
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Registered: 3rd Jan 07
Location: County Durham
User status: Offline
19th May 12 at 03:59   View User's Profile U2U Member Reply With Quote

Cracking work on the clocks Dale.

That carbon stuff looks way b etter than that carbon wrap stuff everyone is doing these days.
Dale
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Registered: 7th Oct 07
Location: Swindon
User status: Offline
19th May 12 at 23:00   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Mark.W
Cracking work on the clocks Dale.

That carbon stuff looks way b etter than that carbon wrap stuff everyone is doing these days.


Couldn't agree more

Got a few more bits done...

First off modified the rocker cover to take -8 for the catch tank and the small breather will be blocked




Then on to my lockable aero catches what a pain in the ass to do....







Getting there slowely



Mike popped round to make the oil cooler lines too Top job thankyou...





Picking up the intercooler pipes from welding Monday and Steve @ GWR Motorsport is coming around Wednesday to measure the loom up
Col004
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Registered: 25th Jun 03
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20th May 12 at 06:04   View User's Profile U2U Member Reply With Quote

Good job on the aero catches dale... I'm dreading that job but it will creep up on me soon lol
connollygt30
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Registered: 16th Nov 08
Location: West Lothian
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20th May 12 at 08:03   View User's Profile U2U Member Reply With Quote

Great work mate you have really good talent
Dale
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Registered: 7th Oct 07
Location: Swindon
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20th May 12 at 10:14   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Col004
Good job on the aero catches dale... I'm dreading that job but it will creep up on me soon lol


Yer I would do it before paint tho....... I haven't forgot about fuel system either once in started Hopefully next couple week I'll sort it out for you!

quote:
Originally posted by connollygt30
Great work mate you have really good talent


Cheers fella
Col004
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Registered: 25th Jun 03
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20th May 12 at 10:41   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Dale
quote:
Originally posted by Col004
Good job on the aero catches dale... I'm dreading that job but it will creep up on me soon lol


Yer I would do it before paint tho....... I haven't forgot about fuel system either once in started Hopefully next couple week I'll sort it out for you!



Cheers mate.. Im flying home from Saudi tonight.. Its only the shell thats going in at the mo.. once i've built the car up and lined everything up i'll fit the bonnet straight and do the catches then fit the bumper and cut were I need to around the cooler then send them in. My mate will match it all in then as the front end needs doing anyway for stone chips, Nice one Dale
Dale
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Registered: 7th Oct 07
Location: Swindon
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25th May 12 at 23:54   View User's Profile U2U Member Reply With Quote

Been getting on with few more bits

Got parts back from welding

Pre cooler intake temp sensor boss and DV take off



Shortened Brackets on baileys coolant tank




Also got small breather blocked on rocker and -8 fitting welded on for catch tank



Checking fitment



Getting there



Made new adapter for EGT boss as I wasn't happy with first one....



Steve made new earth for the alternator



Mounted the Map sensor up out of the way



Mounted ignition amplifier, ground paint underneath and used heat sink bonding paste to create good connection.



Mounted boost controller solenoid valve



Mounted Batter + joining post

Darryl H
Organiser: South Central
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Registered: 19th Nov 09
Location: Camberley Drives: Porsche 944
User status: Offline
26th May 12 at 08:34   View Garage View User's Profile U2U Member Reply With Quote

Looks good Dale! Does mounting the bits there mean the battery is being relocated?


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DansCorsaSXi
Organiser: Yorkshire
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Registered: 13th Jan 10
Location: Worksop
User status: Offline
26th May 12 at 08:47   View Garage View User's Profile U2U Member Reply With Quote

Great work Dale.

Them cooler intake pipes,love a good weld.


Star silver C20XE SXi Project thread

Smoke Grey Corsa GSi Project thread
Dale
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Registered: 7th Oct 07
Location: Swindon
User status: Offline
28th May 12 at 22:34   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Darryl H
Looks good Dale! Does mounting the bits there mean the battery is being relocated?


Yep, it you look through previous pages there is a battery box in the back already!

quote:
Originally posted by DansCorsaSXi
Great work Dale.

Them cooler intake pipes,love a good weld.


Cheers Fella

Little update and its get expensive

Motec GPS for dash



Motec M400 ecu with many options ticked



Motec "high" spec shift light model



Motec communication adapter and lead



Motec CDL3 Dash



EGT Adapter and loom



Wiring loom for the car, includes wiring for external fuel pump, connector ready for a 3rd fuel pump(won't be used yet) and connector ready for rear wheel speed sensors for Traction control (use as a reference point.)



Battery + and Battery -



Engine earth and alternator earth



Fitted battery + and - and plumbed in



All hidden and where it comes out



Fitted EGT sensor and loom



Fitted fuel pump wiring loom



New vaccum take off from TB, which was the old air temp sensor



Found some bungs that are used on BMW's to block the unused vacuum take offs



Thats all for now, the engine loom is currently being made






[Edited on 28-05-2012 by Dale]
corsadonk
Premium Member

Registered: 4th Jul 09
Location: Marlborough, Wiltshire
User status: Offline
29th May 12 at 06:36   View Garage View User's Profile U2U Member Reply With Quote

Was that the correct thread on the TB then? Good luck for tomorrow.
Dale
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Registered: 7th Oct 07
Location: Swindon
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29th May 12 at 07:58   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by corsadonk
Was that the correct thread on the TB then? Good luck for tomorrow.


Yer it was just abit dirt in the threads..

Cheers fella
Darryl H
Organiser: South Central
Premium Member


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Registered: 19th Nov 09
Location: Camberley Drives: Porsche 944
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29th May 12 at 09:25   View Garage View User's Profile U2U Member Reply With Quote

Great work, I must have missed the battery in the boot


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Dale
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Registered: 7th Oct 07
Location: Swindon
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31st May 12 at 22:54   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Darryl H
Great work, I must have missed the battery in the boot


haha its all good


On to making the engine loom After measuring the loom up Steve came up with this..



Then started...



And you end up with this at present 95% done....





The "main man"



Then it was time to test the M400 and CDL3, setup on the bench...





Plan is to get him up and running over the jubilee bank holiday weekend as he is booked for mot Wednesday.

I thought I would clean a spare rocker cover out and have it sprayed as mine always had a chip in it..

With breather plate removed



Plate refitted



SBD breather mod swapped over from last one



Had it painted in white with breather to sump done black (all cleaning was done after spraying ensuring all the crap was removed...



-8 tank of for catch tank



Last few bits turned up from Roose motorsport, vacuum hose with internal diameter of 6mm (external waste gate, DV) 4mm internal diameter vacuum hose, 13mm internal diameter hose for "Mod" to the inlet as seen in previous posts!



Busy weekend ahead as all my powdercoating is now done, picking that all up tomorrow
spankyjames
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Registered: 26th Jun 06
Location: Corsham, Wiltshire
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31st May 12 at 22:58   View User's Profile U2U Member Reply With Quote

Looking good mate will hav to come up when she is started up
DansCorsaSXi
Organiser: Yorkshire
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Registered: 13th Jan 10
Location: Worksop
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31st May 12 at 23:02   View Garage View User's Profile U2U Member Reply With Quote

I take it your a wizz kid on computer aswell Dale?

Looking good.


Star silver C20XE SXi Project thread

Smoke Grey Corsa GSi Project thread
Dale
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Registered: 7th Oct 07
Location: Swindon
User status: Offline
31st May 12 at 23:10   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by spankyjames
Looking good mate will hav to come up when she is started up


Sure I'll keep you updated...

quote:
Originally posted by DansCorsaSXi
I take it your a wizz kid on computer aswell Dale?

Looking good.


I wish that was down Steves unit, I can do alot (all I do is work with new electrics on BMW's) but Steves knowledge is epic.... Going take me some time to learn the motec software
Graham88
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Registered: 16th Apr 07
Location: South East Kent Drives: E46 M3
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1st Jun 12 at 00:39   View User's Profile U2U Member Reply With Quote

Excellent stuff. I have no fucking idea what any of that does but it looks pretty
M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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1st Jun 12 at 06:07   View User's Profile U2U Member Reply With Quote

Good progress again mate, will be epic when its finished!
Darryl H
Organiser: South Central
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Registered: 19th Nov 09
Location: Camberley Drives: Porsche 944
User status: Offline
1st Jun 12 at 09:02   View Garage View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Graham88
Excellent stuff. I have no fucking idea what any of that does but it looks pretty


this!


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Jambo
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Registered: 8th Sep 01
Location: Maidenhead, Drives: VXR Arctic
User status: Offline
1st Jun 12 at 09:09   View User's Profile U2U Member Reply With Quote

A-fucking-stonishing.

What a marvelous attention to detail and some great mods. One of my fave this!!
Kieran
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Registered: 12th Sep 08
Location: Kent
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1st Jun 12 at 10:20   View Garage View User's Profile U2U Member Reply With Quote

Amazing dale! Need a go in this now for sure!!

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