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Author Corsa Vegas !! 5 Door C20let
Generation
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Registered: 7th Jul 09
Location: Essex
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21st Feb 14 at 21:04   View User's Profile U2U Member Reply With Quote

Need to buy some bolts now (m8?) so probably another 7 weeks
FlaFFy_91
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Registered: 30th Sep 08
Location: Formby, Merseyside
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21st Feb 14 at 21:25   View Garage View User's Profile U2U Member Reply With Quote

Bolts for the shocks? They will be m12x1.25 (I think)
Generation
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Registered: 7th Jul 09
Location: Essex
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21st Feb 14 at 21:28   View User's Profile U2U Member Reply With Quote

Ones that go Into top mounts mate, through engine bay
FlaFFy_91
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Registered: 30th Sep 08
Location: Formby, Merseyside
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21st Feb 14 at 22:50   View Garage View User's Profile U2U Member Reply With Quote

Ahh right. If there the same as standard thread it will be m8
Not sure what thread depth it is though. I'd guess at m8x1.0?
Generation
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Registered: 7th Jul 09
Location: Essex
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24th Feb 14 at 20:09   View User's Profile U2U Member Reply With Quote

Mrs made me this


Generation
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Registered: 7th Jul 09
Location: Essex
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10th Mar 14 at 15:18   View User's Profile U2U Member Reply With Quote

Had a leak for a while. Some if you may remmeber I changed thermostat housing, and that leak seemed to stop. Well it did, but only a bit.

After leaving car for a while I noticed level had dropped significantly, and wen I jacked up one side of car, the drips became constant. So after closer inspection leak was from the rad. Now these rads are £160 new, so I was pretty pissed off. I decided was my fault as rad had been in and out of a very tight area and had all kinda of dents.

After googling the rad, a lot of people had same issue, and apparently was a design issue on the earlier ones. Spot the error





Bad

Generation
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Registered: 7th Jul 09
Location: Essex
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12th Mar 14 at 11:08   View User's Profile U2U Member Reply With Quote




Free replacement
mark106mark
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Registered: 30th Sep 06
Location: West Midlands
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15th Mar 14 at 10:40   View User's Profile U2U Member Reply With Quote

sweet
Generation
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Registered: 7th Jul 09
Location: Essex
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19th Mar 14 at 13:47   View User's Profile U2U Member Reply With Quote

Well today's plan was to finally bleed brakes. Nice and simple you'd think. From the start these have been a PITA, and today was no exception.
All wheels off for ease, then BOOM bleed nipple snaps on rears. FFS, great. So pack everything away again, and off to get rear cylinders. Two different types were listed for my car so bought a pair of each, stopped on way back for lunch, so didn't have to pack away AGAIN.




Two pizzas, rpcw's 4 cans coke £10. Bargain.

Then decided to et a different bleed kit, as mine required two people and lot of fart arsing around. Got one from machine mart. Nice bit of kit for £20. Screws onto brake fluid resovoir, other end goes on the tyre and pressure from tyre pushed fluid down, so when it's unbolted at caliper it is pressured out air. Lovely.

So went to change rear cylinder and to do that, brake like has to come off. We spent over an hour on this, as somebody previously ****ed the nut. Mole
Grips, and **** loads of swearing eventually got it off. Never had some much to ruble with anything.

Back toegther, after moving shoes and putting bearing a etc back on, and started bleeding. Now other side snapped off. OMFG! Finally got them bled and working after about 7 hours. What a ****





Have had a leak since day one of this engine build from what used to be the dipstick. Some of you may remember I chopped dipstick off to fit some braided hose, as it's flexible and can fit around exhaust manifold.
As Dave and I are re-tapping the thread for exhaust, and all of that needs to come off, now was perfect time to sort it.

So today I removed all bolts/hoses etc to make manifold removable when we do it to save time. At moment it's still on car just resting on the studs. It's purely there so oil doesn't drip from oil feed. I removed dipstick and is obvious why I have a leak :lipsmoker:






So just dropped off at the welders to see what they can do, welding bloke is on good terms with us, popped around again the otherday to see my car, he is building a LET Manta. Saw these outside too


Bay currently like this




And these just arrived


mark106mark
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Registered: 30th Sep 06
Location: West Midlands
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19th Mar 14 at 20:29   View User's Profile U2U Member Reply With Quote

Good progress Gen, a car wouldn't be car if there weren't problems and lots of swearing
Generation
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Registered: 7th Jul 09
Location: Essex
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19th Mar 14 at 20:49   View User's Profile U2U Member Reply With Quote

I beg to differ my daily just costs petrol and a service now and again
Generation
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Registered: 7th Jul 09
Location: Essex
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22nd Mar 14 at 14:30   View User's Profile U2U Member Reply With Quote

Today I set about doing exhaust studs, my trusty fellow rpcw eater was absent today, so was bit boring

Anyway



Repaired


Then rocker had to come off as was following thread tapping tool FFS



Have to take so much off to get access to this including exhaust and screamer pipe radiator and various hoses

Then Autovaux sent me wrong studs FFS




So had to cut them down

Was so dirty I snapped a nail brush



All went back toegther nicely, and bolts went tight. Re-fitted dipstick tube and all the other shit.

Then I discovered another problem. Loose nuts on two cam caps FORFUCKSAKEITSNEVERFUCKINGENDING
FlaFFy_91
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Registered: 30th Sep 08
Location: Formby, Merseyside
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22nd Mar 14 at 14:38   View Garage View User's Profile U2U Member Reply With Quote

Done any damage to the cam or head? Could of been a shit load worse buddy.
Generation
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Registered: 7th Jul 09
Location: Essex
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22nd Mar 14 at 15:07   View User's Profile U2U Member Reply With Quote

All looks ok, both nuts were loose, but wound all way down thread, so couldn't of been any movement.
No matter what I do, shit always happens to this car. Glad I spotted it, just means had to stop today as no torque wrench, and had to be done by 2pm.

FlaFFy_91
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Registered: 30th Sep 08
Location: Formby, Merseyside
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22nd Mar 14 at 15:10   View Garage View User's Profile U2U Member Reply With Quote

Guessing you've taken the cap off and checked? If not. Pull it off and check the cap and cam for any damage.
Generation
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Registered: 7th Jul 09
Location: Essex
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22nd Mar 14 at 15:28   View User's Profile U2U Member Reply With Quote

I will be. Will do when torque wrench is here. Be very surprised if any damage.

Knowing this car, the inlet can has probably made the backbox and central locking break
Simon_16v
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Registered: 14th Aug 06
Location: Yorkshire
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22nd Mar 14 at 16:44   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Generation
Knowing this car, the inlet can has probably made the backbox and central locking break


johnny86
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Registered: 15th Feb 10
Location: in a bus stop.
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23rd Mar 14 at 20:46   View Garage View User's Profile U2U Member Reply With Quote

See this in the flesh today after drivin passed it 4 times its bloody beautiful
Generation
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Registered: 7th Jul 09
Location: Essex
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23rd Mar 14 at 23:52   View User's Profile U2U Member Reply With Quote

Thanks mate, shame I wasn't home when you popped by.
Generation
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Registered: 7th Jul 09
Location: Essex
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24th Mar 14 at 18:11   View User's Profile U2U Member Reply With Quote

Done all the cam cap nuts today torqued and with thread lock.

6 were loose..
Generation
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Registered: 7th Jul 09
Location: Essex
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29th Mar 14 at 16:36   View User's Profile U2U Member Reply With Quote

Today started with a trip to Wickes again, gettin a nice collection of tools from there now. Bought this to cut a hole, I have a set but needed smaller hole cut



Then we found this tool



New hole


Old vs new


Midway teough fitting



All in now, put some water in, and doesn't seen to leak, won't know until under pressure really, went to prune turbo and flat battery alm:
Done for today, last job is tracking and camber


Sounds a nice half hour job, and is in another corsa, due to room a lot has to be moved and lights have to come out for access etc too!
Even had tike to do work on Dave's car
Christopher
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Registered: 14th Oct 10
Location: Eastbourne
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29th Mar 14 at 17:26   View User's Profile U2U Member Reply With Quote

I swear every updates completed by, couldnt test it due to flat battery Good work mate hopefully thats sorted now and wont leak!
Paul W
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Registered: 26th Aug 09
Location: Northamptonshire
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29th Mar 14 at 18:05   View Garage View User's Profile U2U Member Reply With Quote

Have to chuckle when a 'simple job' takes longer than it should always the way


Rio Verde Bagged More Door Project
Generation
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Registered: 7th Jul 09
Location: Essex
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30th Mar 14 at 02:41   View User's Profile U2U Member Reply With Quote

It doesn't get driven as work done on it, and I
Often
Forget to Charge battery
AdamZ20LET
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Registered: 16th Apr 13
Location: West Midlands
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30th Mar 14 at 13:37   View User's Profile U2U Member Reply With Quote

nice stiff Gen, I had to ,ake a bigger hole for TX radiator aswell

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