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Author The VX220 Project! - Garage Update- Pics and Vids
mike56gte
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Registered: 23rd Jun 09
Location: Fife, scotland Drives: Audi S3
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18th Nov 10 at 20:54   View User's Profile U2U Member Reply With Quote

coming along well what should the car be making with the new mods? getting close to 300bhp?
AndyCorsaSport
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Registered: 12th Feb 06
Location: Horsforth, West Yorkshire
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18th Nov 10 at 22:51   View User's Profile U2U Member Reply With Quote

Looking good Chris!! With forged pistons etc surely its got to be making near the 350 mark?
chris_uk
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Registered: 8th Jul 03
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19th Nov 10 at 14:18   View Garage View User's Profile U2U Member Reply With Quote

nope probably about 290ish the 2.5" exhaust limits it alot, idealy i need 3".

the supercharger is going to be working over time to produce about 310ish bhp, but it will all be very safe..

i could if wanted holt on a harrop and be safe up to over 550bhp
Simon_16v
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Registered: 14th Aug 06
Location: Yorkshire
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19th Nov 10 at 22:14   View User's Profile U2U Member Reply With Quote

Looks awesome bud!
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
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19th Nov 10 at 23:39   View User's Profile U2U Member Reply With Quote

looking good chris :-) wot power did u get it up to? before internal mods?

is courtney doing mapping?
chris_uk
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Registered: 8th Jul 03
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20th Nov 10 at 10:49   View Garage View User's Profile U2U Member Reply With Quote

it was 270 at 7000rpm
FlamingCorsa
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Registered: 22nd Apr 03
Location: Shropshire
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20th Nov 10 at 11:22   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by chris_uk
it was 270 at 7000rpm


thats good :-) bets its great to drive, be really good on track!

think mine will be going soon :-(
Warren G
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Registered: 14th May 06
Location: Kent
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20th Nov 10 at 14:15   View User's Profile U2U Member Reply With Quote

loving the mods, keep up the good work!
chris_uk
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Registered: 8th Jul 03
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20th Nov 10 at 16:44   View Garage View User's Profile U2U Member Reply With Quote

well before it goes let me swap my 330mm alibelled discs for your 308mm ali belled discs

i need 308's to fit under my 16's and since you run 17's its good for us both
chris_uk
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Registered: 8th Jul 03
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22nd Nov 10 at 14:09   View Garage View User's Profile U2U Member Reply With Quote

engine is finished, runs fine no nasty noises and no fault codes either.

picking it tommorow night!



[Edited on 22-11-2010 by chris_uk]
Kippers
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Registered: 27th Dec 10
Location: By the sea, Kent Drives: A nee naw
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8th Jan 11 at 10:07   View User's Profile U2U Member Reply With Quote

UPDATE PLEASE CHRIS!
Tomnova16
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Registered: 21st Jan 06
Location: Gerrards Cross Drives: Porsche 911
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8th Jan 11 at 10:51   View Garage View User's Profile U2U Member Reply With Quote

apparently he sold it to tomnova16 for £5k


http://www.lemass.co.uk/ for all your automotive/bodyshop needs
Located in Chalfont st Peter
Kano
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Registered: 29th Aug 04
Location: Fife
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8th Jan 11 at 11:00   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Tomnova16
apparently he sold it to tomnova16 for £5k


And stole your wheels as extra payment...
Corsa_Scotty
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Registered: 8th Aug 07
Location: Scottish Borders
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8th Jan 11 at 11:36   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Kano
quote:
Originally posted by Tomnova16
apparently he sold it to tomnova16 for £5k


And stole your wheels as extra payment...



Kippers
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Registered: 27th Dec 10
Location: By the sea, Kent Drives: A nee naw
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8th Jan 11 at 12:01   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Kano
quote:
Originally posted by Tomnova16
apparently he sold it to tomnova16 for £5k


And stole your wheels as extra payment...


Tomnova16
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Registered: 21st Jan 06
Location: Gerrards Cross Drives: Porsche 911
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8th Jan 11 at 14:07   View Garage View User's Profile U2U Member Reply With Quote

supercharged vx220 for £6300


http://www.lemass.co.uk/ for all your automotive/bodyshop needs
Located in Chalfont st Peter
chris_uk
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Registered: 8th Jul 03
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25th Jan 11 at 20:55   View Garage View User's Profile U2U Member Reply With Quote

Update :

This is a BIG update!

Picked up the car from MK on the 23/11/10 and had a good long chat, i heard the car running and oh did it sound nice the larger pistons really made it sound deeper. So i set off home and for 170 miles changing from motorway to back roads so i wasnt constantly sat at x rpm.

got home about 1am i think, locked car smiled (as you do) and went inside.

Woke up the next morning and turned the car on and heard a ticking noise, without much choice i drove it to work and it was fine. After work i started it and it just sounded the same, id spoken to the engine builder who said it could quite possibly be piston slap, but he hadnt heard the noise, so i thought id get home and investigate the noise. 1/2 way home the engine died and i had to get towed home.

took the cam cover off and saw this...





i looked down the spark plug hole and sure enough i could see the valve.



My cousin was kind enough to let me store the car and work on it in his garage and i removed the head and discovered what really happened.



The spring retainers


The head




the piston and block



rockers, retainers and lifters


so.. what happened! well..

the new retainers where tapered where the original ones where flat and the gap between the face of the retainer and the top of the valve where different.



because of this difference when the valves were at full stroke the rockers grooved into the retainers and here you can see why

New kit


old kit


I spoke to the guy i got the parts from in america and he spoke to the manufacturers and they are adament that the retainers were perfectly fine for use, so there was some arguments thrown around here and there and finally after 8 weeks we have an answer. They have replaced the entire valve train apart from my springs as they are fine and the guy i got the parts from has replaced the rod and piston..

So who was at fault, well i still believe that supertech who manufactured the valvetrain are, because my rockers are standard albeit a bit bigger than any other ive seen but you can obviously see there is a huge difference between the two, and since my phonecall they have altered the design of the retainers and put a notice in with every kit to make sure there is enough room between the retainer and the rocker.

Here is my valve


I have bough a new block (£25) and a new head (£150) complete with new valves and i will need to buy another head gasket plus oils and antifreeze etc. the re-bore and head work will be about £200 and the guy who built the engine is coming up here, staying in a hotel and re-building it for me over a weekend, obviously ill be helping this time.

so at the moment ive not driven the car for nearly 12 weeks
chris_uk
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Registered: 8th Jul 03
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25th Jan 11 at 21:00   View Garage View User's Profile U2U Member Reply With Quote

Also, ive just ordered a new uprated clutch to deal with the extra power and a new slave cylinder,

im ordering these seats next week



once the engine is re-built i can get it run in and back to courtenays for its final map. Im going to get VXR injectors and a smaller pulley so it 'should' be a 100% reliable 290bhp and i can drive it however the hell i want and nothing should break.
chris_uk
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Registered: 8th Jul 03
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28th Jan 11 at 07:44   View Garage View User's Profile U2U Member Reply With Quote

new clutch arrived yesterday along with a new slave cylinder, this one will be able to handle the power.
Chris C
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Registered: 2nd Jan 05
Location: Hemel Hempstead
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28th Jan 11 at 12:04   View User's Profile U2U Member Reply With Quote

Hope it all gets sorted soon, sounds like a pain...
DannyB
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Registered: 6th Feb 08
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28th Jan 11 at 12:42   View Garage View User's Profile U2U Member Reply With Quote

That valve is a work of art
Ant B
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Registered: 4th Jan 09
Location: Woodford Halse, Northamptonshire
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28th Jan 11 at 17:27   View User's Profile U2U Member Reply With Quote

good project chris,ive just read it from start to finish keep it up mate
chris_uk
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Registered: 8th Jul 03
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28th Jan 11 at 18:24   View Garage View User's Profile U2U Member Reply With Quote

moved the car back home tonight as my cousin needs his garage now and its far enough as its been n there for weeks..
sat on my drive with a cover over it.
Marc
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Registered: 11th Aug 02
Location: York
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28th Jan 11 at 18:50   View User's Profile U2U Member Reply With Quote

@ the valve

Seats look funky
chris_uk
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Registered: 8th Jul 03
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28th Jan 11 at 19:53   View Garage View User's Profile U2U Member Reply With Quote

its ace aint it the company wants all the valvetrain back but he said i could keep that valve.

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