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Author ep3 turbo and mk4 astra
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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24th Jan 09 at 22:02   View User's Profile U2U Member Reply With Quote

reasonable day weather wise in the cumbrian hill side. me and oldskool team muppetsport spanner magician slick went to work on corsa. took slicks car for a change as it just flew through its mot.



prelude 2.2 vtec jap import bb4 model which we turbo'd a while back. what a giggle. suprising how fast it picks up speed considering the weight of the thing. reminds me how much ive missed whoosh valve noises......

anyway, get to rolling road to find a cheese wedge shape tvr there.





supercharged v8 with gas. johnathan from the rolling road has it in to fit a dta to and then map. cool car indeed.

so on to the corsa



boost pipe ready to weld onto the inlet plenum then weld the flange for the dump valve like so.



wastegate fitted to manifold



flage for screamer pipe fits delightfully onto the bit of powerflow. screamer pipe getting made when modifiying exhaust.



checking radiator clearances from wastegate. ended up moving it slightly further forwards later on.



shows 2 out of the 4 trumpets that will be inside the plenum. just getting the last 2 spacers made up for it then its ready to go together. well, then jdm is going to make a throttle linkage for it.



fitted green air filter. thats an important picture, as it shows that it matches the colour of the rocker cover. its all about attention to detail if you want a magazine feature ive been told.



used some p clips to attach water feed to lower panel.



roughly checked fitment of fan and oil cooler back on the front. seems like it will work well.



attached water feed hose to radiator and also red water hose as it looks pretty.



took alarm box off from the inner wing to be relocated elsewhere as thats where the header tank will sit.

then for soome reason the youth adam wanted to blow a plant pot up with some thermite and some magnezium. weid he is.



and thats what we done today.
FruitBooTeR
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Registered: 18th Jan 07
Location: Wolverhampton Drives: S15
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24th Jan 09 at 22:51   View User's Profile U2U Member Reply With Quote

Looking at that preview picture of the vid for a second I thought youd been cool and fitted a flamer kit to your car....obv your not as cool as i thought

Good progress
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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24th Jan 09 at 22:54   View User's Profile U2U Member Reply With Quote

rolling road man has fitted a flamer kit to his wood burning heater he made from a calor gas bottle. i think i took a pic.
Nic Barnes
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Location: nowhere near ginger people
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24th Jan 09 at 22:58   View User's Profile U2U Member Reply With Quote



warms the place up well anyway. also has a 3" stainless exhaust system vented to atmosphere. im just waiting on him using a fuel pump as an oil injection set up to keep the fire going, while using a dta and a wideband lambda for optimum oil to wood burning mixture. it wouldnt suprise me at all.
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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25th Jan 09 at 12:25   View User's Profile U2U Member Reply With Quote



beastly k plus n on the vectra. sounds alright and as yet no ecu light on so happy days currently. next plans for vectra are to get the radiator cover thing and a new battery bag i think. then paint some plenums and fix the egr pipe.
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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27th Jan 09 at 18:19   View User's Profile U2U Member Reply With Quote

quality update no. 953a



awesome vacuum attachment things arrived. going to make up an alloy block for a vacuum distribution thing like so......



hopefully will work out well.

FruitBooTeR
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Registered: 18th Jan 07
Location: Wolverhampton Drives: S15
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27th Jan 09 at 22:40   View User's Profile U2U Member Reply With Quote

How does the vacuum distribution work nic?

What do you connect to it?
john_c20xe
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Registered: 10th Feb 08
Location: Eastbourne, EastSussex
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27th Jan 09 at 22:55   View User's Profile U2U Member Reply With Quote

aint that just for one vacuum going in and it just shares from that one?

tider than using t peices?

where do you get them from? i want one lol

[Edited on 27-01-2009 by john_c20xe]
Nic Barnes
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27th Jan 09 at 23:26   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by FruitBooTeR
How does the vacuum distribution work nic?

What do you connect to it?


well i need a good vacuum basically, so have to take vacuum off all 4 cylinders. inlet is drilled and tapped and fitted with vacuum take offs. then going to run them 4 into a distribution block like so. then take 2 off for vacuums needed for engine to be split into to, then another bigger one for the brake servo pipe. basically, 4 in, 2 small out and one large out. if that doesnt work so well to give a steady vacuum, will fit a filter inline aswell to smooth it out. will see what map sensor reads like first.
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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27th Jan 09 at 23:27   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by john_c20xe
aint that just for one vacuum going in and it just shares from that one?

tider than using t peices?

where do you get them from? i want one lol

[Edited on 27-01-2009 by john_c20xe]


yeah that block is one in and several out. theyre on american ebay, search for vacuum block. about $55 dollars plus shipping. which seems to be another $50. hence the homebrew version.
wilson_sri
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Registered: 31st Aug 04
Location: Dunfermline Drives: Technics 1210s
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27th Jan 09 at 23:29   View User's Profile U2U Member Reply With Quote

Looking good as always.

Whens the first outing at crail, race for pink slips?
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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27th Jan 09 at 23:32   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by wilson_sri
Looking good as always.

Whens the first outing at crail, race for pink slips?


few months maybe. id suggest you might win. i have a feeling this turbo will take a lot of getting used to. so sadly not. plus your nova is too cool.
wilson_sri
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Registered: 31st Aug 04
Location: Dunfermline Drives: Technics 1210s
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27th Jan 09 at 23:34   View User's Profile U2U Member Reply With Quote

cool > power = win
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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27th Jan 09 at 23:35   View User's Profile U2U Member Reply With Quote

nova is just cooler than a corsa. all day long in my opinions.
wilson_sri
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Registered: 31st Aug 04
Location: Dunfermline Drives: Technics 1210s
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27th Jan 09 at 23:35   View User's Profile U2U Member Reply With Quote

take the engine out and put it in a nova then, best of both worlds.
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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28th Jan 09 at 17:54   View User's Profile U2U Member Reply With Quote

finding a clean nova is a bit of a mission. that corsa is fair clean shell. also the manifold and turbo etc will be far more of a struggle in a nova. its close enough in that and corsa's have more space at the font.
ShEp
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Registered: 9th Aug 05
Location: Dingwall, Highland
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28th Jan 09 at 19:04   View User's Profile U2U Member Reply With Quote

Looking good as usual

Found you some phase 2 freshly refurbed gsi rims

£300 without tyres
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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28th Jan 09 at 19:08   View User's Profile U2U Member Reply With Quote

can get the 18's new for a little over that........

id be tempted if i wasnt putting most my cash into getting the corsa back driving.
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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29th Jan 09 at 18:05   View User's Profile U2U Member Reply With Quote

poor update time again.



awesome. now got braided hose for most of the water hoses. just header tank to water rail to get once i header tank is mounted. top quality update. im glad everyone likes........
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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31st Jan 09 at 22:36   View User's Profile U2U Member Reply With Quote

not much of an update this weekend really. but anyway....



cut the mounts off the header tank



cut the bottom pipe off



as it needs to come out there like so roughly kinda.



which will make it sit like that which is better for everything really.



mocked up some brakets for the rad and attempted to begin same for oil cooler but ran out of metal so gave up.



delightful amount of vacuum hoses to go to things. 4 of them are off the inlet, 1 per cylinder. other ones are for map sensor etc.



yep thats the start of a homemade mini jet engined mini moto. its using a gt28rs turbo............he is mad that johnathan. mad.

[Edited on 31-01-2009 by Nic Barnes]
BarnshaW
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Registered: 25th Oct 06
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1st Feb 09 at 17:02   View User's Profile U2U Member Reply With Quote

really appreciate all the hard work you have put into this nic barnes
D-A-V-E-
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Registered: 2nd Mar 08
Location: Northern Ireland!
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1st Feb 09 at 17:27   View User's Profile U2U Member Reply With Quote

I'm liking the sound of that bike lol, sounds like madness
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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1st Feb 09 at 17:31   View User's Profile U2U Member Reply With Quote

it should be yeah. will get some videos of it when its working. did have some vids on my old phone of the afterburner working but uts changed a bit since then
kirx
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Registered: 14th Dec 05
Location: Preston,lancashire
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1st Feb 09 at 17:53   View User's Profile U2U Member Reply With Quote

my mate has a gt28rs on his golf haha b stupid that bike!! haha


btw what turbo is it on ur corsa looks big??

[Edited on 01-02-2009 by kirx]
Nic Barnes
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Registered: 5th Apr 04
Location: nowhere near ginger people
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1st Feb 09 at 18:00   View User's Profile U2U Member Reply With Quote

yeah a friend had a gt28 on his ibiza. think its on danny_lad's now. should be good fun on the bike

mine is a garret gt35r

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