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Author My C20XE Corsa Sport rebuild becoming a C20LET
gidged500
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Registered: 18th Aug 09
Location: Lancashire
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20th Oct 13 at 16:54   View Garage View User's Profile U2U Member Reply With Quote

No worries Andy was great to meet you too, what was the boost controller you said you had got ? I'm looking forward to seeing yours ready !!

Jay it was me think you left early so didn't get chance to chat.

Si ill update it soon ha ha
gidged500
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Registered: 18th Aug 09
Location: Lancashire
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20th Oct 13 at 17:03   View Garage View User's Profile U2U Member Reply With Quote

Okay so little update ...

Whipped my sump off to give if a clean and I hate gasket sealant, the sump had been well and truly sealed on.
So off it came with some persuasion


Bit nasty, gave it a wipe but decided to clean it at work


So after cleaning it at work and I ordered some new gaskets, apparently the c20let has a gasket above and below the baffle plate ?? So I bought two



gidged500
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20th Oct 13 at 17:13   View Garage View User's Profile U2U Member Reply With Quote

Seeing as that's a crap update ill do a proper one the corsa has gone to the body shop ...

Picked up my brand new gm rear panel


Dropped the car off


And so the work begins
The bulkhead was a mess :/




And after some work


Like new


Manny who's doing all the work noticed a piece on the bulkhead had been cut out so he put a new piece in


Next the back end was cut out


Bit of rust found


Has now been repaired
Bit more rust


Arch repaired


And rear panel in


More to come when I charge my phone
gidged500
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20th Oct 13 at 17:14   View Garage View User's Profile U2U Member Reply With Quote

Sorry about the picture sizes I didn't take them
Joey 1.6 sport
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20th Oct 13 at 18:04   View User's Profile U2U Member Reply With Quote

Looking good
gidged500
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21st Oct 13 at 17:33   View Garage View User's Profile U2U Member Reply With Quote

Thanks joey
gidged500
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21st Oct 13 at 17:50   View Garage View User's Profile U2U Member Reply With Quote

So part 2 of the Bodyshop update !

Ill let the pics do the talking



As manny was repairing the crack it cracked further along



Now as some of you will have seen earlier in my thread the d/s arch had had it, so manny started to cut out the arch and ufortunately there was more rust behind




The arch has rusted behind the quarter panel but manny has repaired the arch


Some further investigation found ....




That this car has already had a rear quarter at some point in its life.

This is the sill





Door pillar


The fuel filler was rusted to death


And repaired





Door pillar


And now the rear quarter has been cut out so I need to sorce a new one



I've found a new rear quarter but



It's in Wales, so ill be going getting it as it is £50 including vat brand new from vauxhall. Usually £230 I'm told

That's all for now
gidged500
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21st Oct 13 at 21:26   View Garage View User's Profile U2U Member Reply With Quote

Just ordered these tonight


carl roper
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21st Oct 13 at 21:31   View User's Profile U2U Member Reply With Quote

Fair play on all the repairs i would have just got a new shell personally
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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21st Oct 13 at 21:42   View User's Profile U2U Member Reply With Quote

love metal work like this , he looks like he knows what hes doing, what is he charging for all that work if you dont mind me asking
SteveoBC
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21st Oct 13 at 21:46   View Garage View User's Profile U2U Member Reply With Quote

quote:
Originally posted by carl roper
Fair play on all the repairs i would have just got a new shell personally


Pretty much will be by the time he's finished lol
gidged500
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23rd Oct 13 at 18:47   View Garage View User's Profile U2U Member Reply With Quote

Lol it did cross my mind Carl !
Ben it was £550 for all the work (few more pics to add of what he's done) he's an amazing guy he's really really good he did my mates mk1 escort

Steve it will be I've still more parts to get
gidged500
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23rd Oct 13 at 19:26   View Garage View User's Profile U2U Member Reply With Quote

So bodyshop update 3!! Wales trip!
got up at 6 on friday and this was my trip...



didnt spend long on the motorway and got on some great roads and saw some amazing scenery







got my panel


and it just fit :/


after putting he panel in my car i went for a drive around the village and found this !



so me being me i left the car and went for a walk. Im a big urbexer and enjoy visiting old buildings hospitals etc etc. After a short walk i was not dissapointed!



id stumbled upon Cilgwyn Mansion, built in the 1800s.

Its being restored now but this amazing piece was still there..



got a few more pics on the way home





so arrived at mannys at 8pm and had a look at his handywork



think these pics are better than the previous ones ive posted









so went to bed on friday

got a text from manny on saturday to say he had finished !!

panel in primer before going on




and its on !











hes also repaired the drivers door.

it took him 3 days in total to do all that work !

its going for paint next but needs a new bonnet first.

thats all for now !

[Edited on 23-10-2013 by gidged500]
bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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23rd Oct 13 at 19:29   View User's Profile U2U Member Reply With Quote

good price for all that work , have you decided on a colour for the shell ?
gidged500
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23rd Oct 13 at 19:36   View Garage View User's Profile U2U Member Reply With Quote

i know! and its real top quality work and hes fast! thinking of going oem midnight black that its in already or 20r like my c cant decide though
smoothboy
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Registered: 7th Dec 12
Location: skelmersdale
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23rd Oct 13 at 20:25   View User's Profile U2U Member Reply With Quote

top work by manny on your b going to look sweet man
corsajay88
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Registered: 22nd Aug 11
Location: Upton, Cheshire
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23rd Oct 13 at 20:35   View User's Profile U2U Member Reply With Quote

Do you still need a bonnet mate got one with very minimal rust going spare
gidged500
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24th Oct 13 at 22:09   View Garage View User's Profile U2U Member Reply With Quote

Did a little work tonight ...
Put a first coat of paint on the sump


Got my new sump bolts and washers


New baffle plate came (old on the left new on the right)


Took my top hat off


Gave it a clean


And a lick of paint


Gonna need a new exhaust manifold gasket aswell :/


Top hat and sump In first coat


Quick random shot of the crank and piston


gidged500
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26th Oct 13 at 20:00   View Garage View User's Profile U2U Member Reply With Quote

26/10/13
So been at it again today had a look at my top hat and sump now they have dried








Put my baffle plate and gasket on , harder than it looks





Turbo off




Took of the oil return pipe




Moved on to the engine


Gave it a clean



And first coat of paint





M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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26th Oct 13 at 20:22   View User's Profile U2U Member Reply With Quote

Wow, great progress mate!
gidged500
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27th Oct 13 at 22:08   View Garage View User's Profile U2U Member Reply With Quote

Thanks mark been in the garage again today painting again and I went to where my corsa is

Dipstick tube painted


Block now dry (going to paint it again)


Inlet off








Started to put my sump on


Inlet (will be getting painted)




Went to have a look at my car,

Drivers door repaired


Dusty is an understatement


One of the wings that's going on


Wasn't very impressed that the whole car has been covered in dust on the inside :/ manny managed to keep it clean


Bodywork












That's all for now ! Going down later in the week to drop some more parts off, need to get a bonnet and a set of arches and then it's getting painted
TimC909
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Registered: 8th May 10
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28th Oct 13 at 09:50   View User's Profile U2U Member Reply With Quote

Your mad George!
SimonTW
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28th Oct 13 at 11:34   View User's Profile U2U Member Reply With Quote

Surely the dust everywhere should be no surprise as mine was exactly the same when I picked it up.
corsajay88
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Registered: 22nd Aug 11
Location: Upton, Cheshire
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28th Oct 13 at 12:31   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by gidged500
No worries Andy was great to meet you too, what was the boost controller you said you had got ? I'm looking forward to seeing yours ready !!

Jay it was me think you left early so didn't get chance to chat.

Si ill update it soon ha ha


Yeah had to take my misses to see her nan. Was going to go to the cafe at the other end but jay said there wasn't a lot there. Got a bonnet here you can have if you pick it up. Just getting in the way
gidged500
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Registered: 18th Aug 09
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28th Oct 13 at 22:13   View Garage View User's Profile U2U Member Reply With Quote

Thanks Tim ha ha
Si manny didn't get any dust on the inside well in the front seats etc it's since Michael the sprayer has had it it's covered lol

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