gidged500
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Registered: 18th Aug 09
Location: Lancashire
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No worries Andy was great to meet you too, what was the boost controller you said you had got ? I'm looking forward to seeing yours ready !!
Jay it was me think you left early so didn't get chance to chat.
Si ill update it soon ha ha
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gidged500
Premium Member
Registered: 18th Aug 09
Location: Lancashire
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Okay so little update ...
Whipped my sump off to give if a clean and I hate gasket sealant, the sump had been well and truly sealed on.
So off it came with some persuasion

Bit nasty, gave it a wipe but decided to clean it at work

So after cleaning it at work and I ordered some new gaskets, apparently the c20let has a gasket above and below the baffle plate ?? So I bought two

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gidged500
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Registered: 18th Aug 09
Location: Lancashire
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Seeing as that's a crap update ill do a proper one the corsa has gone to the body shop ...
Picked up my brand new gm rear panel

Dropped the car off

And so the work begins
The bulkhead was a mess :/


And after some work

Like new

Manny who's doing all the work noticed a piece on the bulkhead had been cut out so he put a new piece in

Next the back end was cut out

Bit of rust found

Has now been repaired
Bit more rust

Arch repaired

And rear panel in

More to come when I charge my phone
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gidged500
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Registered: 18th Aug 09
Location: Lancashire
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Sorry about the picture sizes I didn't take them
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Joey 1.6 sport
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Registered: 23rd Oct 11
Location: Kent
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Looking good
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gidged500
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Registered: 18th Aug 09
Location: Lancashire
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Thanks joey
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gidged500
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Registered: 18th Aug 09
Location: Lancashire
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So part 2 of the Bodyshop update !
Ill let the pics do the talking

As manny was repairing the crack it cracked further along

Now as some of you will have seen earlier in my thread the d/s arch had had it, so manny started to cut out the arch and ufortunately there was more rust behind


The arch has rusted behind the quarter panel but manny has repaired the arch

Some further investigation found ....


That this car has already had a rear quarter at some point in its life.
This is the sill


Door pillar

The fuel filler was rusted to death

And repaired


Door pillar

And now the rear quarter has been cut out so I need to sorce a new one

I've found a new rear quarter but

It's in Wales, so ill be going getting it as it is £50 including vat brand new from vauxhall. Usually £230 I'm told
That's all for now
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gidged500
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Registered: 18th Aug 09
Location: Lancashire
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Just ordered these tonight

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carl roper
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Registered: 17th May 09
Location: Newport Shropshire
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Fair play on all the repairs i would have just got a new shell personally
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bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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love metal work like this , he looks like he knows what hes doing, what is he charging for all that work if you dont mind me asking
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SteveoBC
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Registered: 22nd Feb 07
Location: Bucks
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quote: Originally posted by carl roper
Fair play on all the repairs i would have just got a new shell personally
Pretty much will be by the time he's finished lol
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gidged500
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Registered: 18th Aug 09
Location: Lancashire
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Lol it did cross my mind Carl !
Ben it was £550 for all the work (few more pics to add of what he's done) he's an amazing guy he's really really good he did my mates mk1 escort
Steve it will be I've still more parts to get
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gidged500
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Registered: 18th Aug 09
Location: Lancashire
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So bodyshop update 3!! Wales trip!
got up at 6 on friday and this was my trip...

didnt spend long on the motorway and got on some great roads and saw some amazing scenery



got my panel

and it just fit :/

after putting he panel in my car i went for a drive around the village and found this !

so me being me i left the car and went for a walk. Im a big urbexer and enjoy visiting old buildings hospitals etc etc. After a short walk i was not dissapointed!

id stumbled upon Cilgwyn Mansion, built in the 1800s.
Its being restored now but this amazing piece was still there..

got a few more pics on the way home


so arrived at mannys at 8pm and had a look at his handywork

think these pics are better than the previous ones ive posted




so went to bed on friday
got a text from manny on saturday to say he had finished !!
panel in primer before going on


and its on !





hes also repaired the drivers door.
it took him 3 days in total to do all that work !
its going for paint next but needs a new bonnet first.
thats all for now !
[Edited on 23-10-2013 by gidged500]
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bigron1988
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Registered: 29th Aug 09
Location: Southport, Merseyside
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good price for all that work , have you decided on a colour for the shell ?
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gidged500
Premium Member
Registered: 18th Aug 09
Location: Lancashire
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i know! and its real top quality work and hes fast! thinking of going oem midnight black that its in already or 20r like my c cant decide though
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smoothboy
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Registered: 7th Dec 12
Location: skelmersdale
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top work by manny on your b going to look sweet man
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corsajay88
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Registered: 22nd Aug 11
Location: Upton, Cheshire
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Do you still need a bonnet mate got one with very minimal rust going spare
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gidged500
Premium Member
Registered: 18th Aug 09
Location: Lancashire
User status: Offline
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Did a little work tonight ...
Put a first coat of paint on the sump

Got my new sump bolts and washers

New baffle plate came (old on the left new on the right)

Took my top hat off

Gave it a clean

And a lick of paint

Gonna need a new exhaust manifold gasket aswell :/

Top hat and sump In first coat

Quick random shot of the crank and piston

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gidged500
Premium Member
Registered: 18th Aug 09
Location: Lancashire
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26/10/13
So been at it again today had a look at my top hat and sump now they have dried




Put my baffle plate and gasket on , harder than it looks 


Turbo off


Took of the oil return pipe


Moved on to the engine

Gave it a clean

And first coat of paint


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M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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Wow, great progress mate!
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gidged500
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Registered: 18th Aug 09
Location: Lancashire
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Thanks mark been in the garage again today painting again and I went to where my corsa is
Dipstick tube painted

Block now dry (going to paint it again)

Inlet off




Started to put my sump on

Inlet (will be getting painted)


Went to have a look at my car,
Drivers door repaired

Dusty is an understatement

One of the wings that's going on

Wasn't very impressed that the whole car has been covered in dust on the inside :/ manny managed to keep it clean

Bodywork






That's all for now ! Going down later in the week to drop some more parts off, need to get a bonnet and a set of arches and then it's getting painted
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TimC909
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Registered: 8th May 10
Location: Skelmersdale, Lancashire
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Your mad George!
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SimonTW
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Registered: 28th Jan 12
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Surely the dust everywhere should be no surprise as mine was exactly the same when I picked it up.
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corsajay88
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Registered: 22nd Aug 11
Location: Upton, Cheshire
User status: Offline
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quote: Originally posted by gidged500
No worries Andy was great to meet you too, what was the boost controller you said you had got ? I'm looking forward to seeing yours ready !!
Jay it was me think you left early so didn't get chance to chat.
Si ill update it soon ha ha
Yeah had to take my misses to see her nan. Was going to go to the cafe at the other end but jay said there wasn't a lot there. Got a bonnet here you can have if you pick it up. Just getting in the way
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gidged500
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Registered: 18th Aug 09
Location: Lancashire
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Thanks Tim ha ha
Si manny didn't get any dust on the inside well in the front seats etc it's since Michael the sprayer has had it it's covered lol
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