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Corsa Sport » Message Board » General Chat » Projects and Builds » Nova 1.6 on throttle bodies, track car project - * Santa Pod, Billing + 2 track days! *


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Author Nova 1.6 on throttle bodies, track car project - * Santa Pod, Billing + 2 track days! *
M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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22nd Jan 12 at 09:59   View User's Profile U2U Member Reply With Quote
Ive done abit to the car in the new year and have taken some pictures along the way.

I got the roll cage painted as its easier to get done now rather than in the car. I know it needs welding in but once the welding is complete i will blow in the areas around the welds.

Next on list was getting the car stipped down for underseal/stonechip. I have done the arches, front and rear panels previously but wanted to tackle the underside aswell, plus decided to give it all a freshen up.

After closer inspection all the rust i could find was around the holes in the floor and at the front of the car where it had be jacked up in the past! Which isnt bad atall for a 21 year old car!

I ground down the rust areas, treated with etch primer before giving it all a good few coats of underseal/stonechip. Since owning the car ive been very suprised by the condition of it so want to preserve it for years to come!

I should be recieving my coilovers next week so will get those fitted along with the new top mounts, aswell as the exterior trim next weekend.
I also fitted new exhaust bushes as i think they were still on the orginals lol, it feels much more solid now!

I have a date set with my mate in Feb to get the cage fitted so fingers crossed it will be in soon and i can start fitting the interior back in and get it finished for around April in time for the better weather!

Enough talk more pictures

All rubbed down.



Cage painted!





All rubbed down and masked up ready for underseal/stonechip.



All done and looking much fresher and fully protected











All done and demasked ready for more work next time

Darryl H
Organiser: South Central
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Registered: 19th Nov 09
Location: Camberley Drives: Porsche 944
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22nd Jan 12 at 10:07   View Garage View User's Profile U2U Member Reply With Quote
Great job mate

|My Corsa|SC|My Instagram|
Graeme
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Registered: 26th Jul 04
Location: Northampton
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22nd Jan 12 at 10:33   View Garage View User's Profile U2U Member Reply With Quote
Looking really good mate. Can't wait to see this next time, make sure you get it all done before the baby or you know you will loose all your time.
D0NN3R
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Registered: 1st Mar 11
Location: Dunholme, Lincolnshire
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22nd Jan 12 at 10:37   View User's Profile U2U Member Reply With Quote
love the colour of the cage
gidged500
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Registered: 18th Aug 09
Location: Lancashire
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22nd Jan 12 at 11:47   View Garage View User's Profile U2U Member Reply With Quote
Looking good mark , how long did it take you to cover it with underseal/stone chip ? Looking at how good yours is I need to do mine
M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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22nd Jan 12 at 17:42   View User's Profile U2U Member Reply With Quote
Thanks for the comments lads!

George, I did it over a weekend but its mainly the prep that takes the most time. I used, what's called, a shutz gun with an airline to apply it which is much easier than brushing it on but the same result can be had with either way
gidged500
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Registered: 18th Aug 09
Location: Lancashire
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22nd Jan 12 at 17:59   View Garage View User's Profile U2U Member Reply With Quote
Great thanks think I'm gonna be doing that probably with a brush though :/ oh well lol
Mark.W
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Registered: 3rd Jan 07
Location: County Durham
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22nd Jan 12 at 23:03   View User's Profile U2U Member Reply With Quote
Cracking job Mark
DansCorsaSXi
Organiser: Yorkshire
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Registered: 13th Jan 10
Location: Worksop
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22nd Jan 12 at 23:21   View Garage View User's Profile U2U Member Reply With Quote
Nice work Mark.

Star silver C20XE SXi Project thread

Smoke Grey Corsa GSi Project thread
SeanXE
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Registered: 17th Jan 09
Location: Luton
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22nd Jan 12 at 23:22   View User's Profile U2U Member Reply With Quote
lovely work mark!
M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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23rd Jan 12 at 14:58   View User's Profile U2U Member Reply With Quote
Thanks
Jed D
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Registered: 15th Mar 11
Location: Durham
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23rd Jan 12 at 18:01   View User's Profile U2U Member Reply With Quote
id eat my dinner off the bottom of that car
Paul_JC
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Registered: 28th Jan 09
Location: Corby
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23rd Jan 12 at 22:49   View User's Profile U2U Member Reply With Quote
Looking good mate, wish we had somewhere like you've got to work on jodies saxo lol
M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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5th Feb 12 at 12:15   View User's Profile U2U Member Reply With Quote
Abit more work done after a 3 week wait for my suspension!
I can see the light at the end of the tunnel now, its comming togeather and hopeing to have the car finished and back home in the next 4-6 weeks!

I also ordered a helmet net earlier in the week and had a nice suprise when my coilovers and the net turned up on friday



I love new shiny parts. All the new suspension parts lined up ready, just needed to build the fronts up.



Fronts all built up and threads greased ready for fitment.



Fitted!



Back ones all fitted.



Also got the front door cards on and new carbon handles fitted!



Adjusted the suspension, may adjust it some more later but happy for now. Sitting alot better IMO





Also trial fitted the cage ready for fitment very soon. Thats all for now!

Comments welcome

Darryl H
Organiser: South Central
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Registered: 19th Nov 09
Location: Camberley Drives: Porsche 944
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5th Feb 12 at 12:19   View Garage View User's Profile U2U Member Reply With Quote
Looks great mate! Reallyl ove this project

|My Corsa|SC|My Instagram|
DansCorsaSXi
Organiser: Yorkshire
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Registered: 13th Jan 10
Location: Worksop
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5th Feb 12 at 12:19   View Garage View User's Profile U2U Member Reply With Quote
Love it Mark!!

Sits alot better now dude and that cage is awesome!

Is the alloys same colour as the bumpers? Take them adjusters out aswell.

Star silver C20XE SXi Project thread

Smoke Grey Corsa GSi Project thread
M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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5th Feb 12 at 12:21   View User's Profile U2U Member Reply With Quote
Cheers Darryl and Dan

The bumpers arent painted, there just plastic colour. Wheels are done in anthracite. The adjusters are staying in for now

[Edited on 05-02-2012 by M Sutton]
Christopher
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Registered: 14th Oct 10
Location: Eastbourne
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5th Feb 12 at 12:27   View User's Profile U2U Member Reply With Quote
Soooo unbelievably clean! Great work mark
M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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5th Feb 12 at 12:32   View User's Profile U2U Member Reply With Quote
Thanks buddy. Bet you like the cage colour, Atlantic blue

Your cars looking great lately mate!
Christopher
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Registered: 14th Oct 10
Location: Eastbourne
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5th Feb 12 at 12:35   View User's Profile U2U Member Reply With Quote
Might have to pinch it Does look great! Thanks mate I just now want to tidy up all the paintwork so its as clean as this get it fully undersealed, a few bits need welding up, gsi kit needs repainting, then strip it out, omp seats and steering wheel, cage, and im happy
Kieran
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Registered: 12th Sep 08
Location: Kent
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5th Feb 12 at 12:35   View Garage View User's Profile U2U Member Reply With Quote
Looks amazing mate! Should be proud.
M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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5th Feb 12 at 12:39   View User's Profile U2U Member Reply With Quote
Cheers Kieran

Plans sound good Christopher, im sure itl look good what ever you do!
MatthewR
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Registered: 21st Oct 02
Location: Rickmansworth
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5th Feb 12 at 12:40   View User's Profile U2U Member Reply With Quote
Another quality Vauxhall Sutton!! Great effort mate, love your work.
What a great follow up to the Corsa
Jed D
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Registered: 15th Mar 11
Location: Durham
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5th Feb 12 at 12:43   View User's Profile U2U Member Reply With Quote
smart
M Sutton
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Registered: 11th Jan 03
Location: Northamptonshire
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5th Feb 12 at 13:01   View User's Profile U2U Member Reply With Quote
Thank you MatthewR, glad you like it. I enjoy working on cars and trying out different ideas. Although this project has been done on a budget compared to the corsa im quite pleased with it so far!

Cheers Jed D

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