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Author rear disk conversion
corsaandy
Member

Registered: 29th Jan 03
Location: Northamptonshire
User status: Offline
5th Apr 04 at 10:30   View User's Profile U2U Member Reply With Quote

can anyone tell me what i need to do to my 1.2 8v merit to convert the rear drums to discs i have a astra gte donor car.
Is there anything special i need to do for a bias valve and what do i use for the handbrake.
I know this has been said often but i have used the search and cant find the information i need.
cheers andy
LukeGSi
Member

Registered: 9th Dec 03
User status: Offline
5th Apr 04 at 10:32   View User's Profile U2U Member Reply With Quote

are you putting the GTE engine in?? If not there really isnt any point at all in uprating the rears to discs
corsaandy
Member

Registered: 29th Jan 03
Location: Northamptonshire
User status: Offline
5th Apr 04 at 10:37   View User's Profile U2U Member Reply With Quote

yes i am putting the engine in in the summer i am just preparing it nw i know there is not much point, its mainly for looks and the fact i can say i have rear disks and i got all the parts on the cheap so i thought i might aswell
LukeGSi
Member

Registered: 9th Dec 03
User status: Offline
5th Apr 04 at 10:38   View User's Profile U2U Member Reply With Quote

okie dokie, cant really help you im afraid, i know there are a few but the only person i can think of who has them is matt (square) so try u2uing him
Liveforever
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Registered: 11th Mar 04
Location: Hertfordshire
User status: Offline
5th Apr 04 at 10:38   View User's Profile U2U Member Reply With Quote

You need a conversion kit, about £100

PVD sell them, but dont expect rapid delivery.
corsaandy
Member

Registered: 29th Jan 03
Location: Northamptonshire
User status: Offline
5th Apr 04 at 10:58   View User's Profile U2U Member Reply With Quote

nah you can do it without that kit and its cheaper but im not certain how i need someone to tell me this
Kris TD
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Registered: 25th Mar 02
Location: Ware, Hertfordshire
User status: Offline
5th Apr 04 at 12:20   View User's Profile U2U Member Reply With Quote

m2rv_h, beardy, daimob have all done it.

as far as i know you bolt the astra stub axles onto the corsa beam, also some welding is required for strength, then you need a nova short handbrakes cable.
im not sure wat happens about the brake pipes though, never heard it mentioned before so i assume that they are a direct fit.
M2RTY
Member

Registered: 25th May 01
User status: Offline
5th Apr 04 at 15:58   View User's Profile U2U Member Reply With Quote

here goes...

grind stubs off astra and keep the mounting plate

grind plates off corsa

line up astra plates on corsa axel

weld them on

redill holes

bolt astra disks onto corsa beam with nova alen key headed bolts

refit onto car

rebend brake pipes or get new ones made

use corsa main cable, early nova short

blead brakes etc and check all lines up ok
M2RTY
Member

Registered: 25th May 01
User status: Offline
5th Apr 04 at 15:59   View User's Profile U2U Member Reply With Quote

ps some people say their holes line up, some dont, some need 2 extend plates and some dont

none of my holes lined up so i redrilled all 4
AdamF
Premium Member

Registered: 24th Apr 02
Location: Bexhill, East Sussex
User status: Offline
5th Apr 04 at 17:22   View Garage View User's Profile U2U Member Reply With Quote

how long did it take to get through the beam??
corsaandy
Member

Registered: 29th Jan 03
Location: Northamptonshire
User status: Offline
5th Apr 04 at 20:12   View User's Profile U2U Member Reply With Quote

thanks alot guys thats great info will have a go at that in the nex week or 2
snottysnowy1
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Registered: 15th Mar 04
Location: Durham, County Durham
User status: Offline
5th Apr 04 at 20:18   View User's Profile U2U Member Reply With Quote

heres a tutorial i just read on this....

http://www.migweb.co.uk/forums/showthread.php?t=84423
corsaandy
Member

Registered: 29th Jan 03
Location: Northamptonshire
User status: Offline
8th Apr 04 at 00:28   View User's Profile U2U Member Reply With Quote

what do you do about the brake bias tho so that the back wheels dont lock up
Siberia
Member

Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
User status: Offline
8th Apr 04 at 07:13   View User's Profile U2U Member Reply With Quote

fit 2ltr or v6's on the front
M2RTY
Member

Registered: 25th May 01
User status: Offline
8th Apr 04 at 11:39   View User's Profile U2U Member Reply With Quote

mine was fine running 16v up front
adelcorsa
Member

Registered: 21st Apr 03
Location: ipswich
User status: Offline
8th Apr 04 at 12:36   View User's Profile U2U Member Reply With Quote

i have astra gte front and rear disks on my corsa never had a problem
it was just an ass sorting the hand brake out
Mattb
Member

Registered: 2nd Feb 03
Location: Under your sisters bed
User status: Offline
8th Apr 04 at 12:44   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by snottysnowy1
heres a tutorial i just read on this....

http://www.migweb.co.uk/forums/showthread.php?t=84423

i love you...........

i been looking for a tutorial with pics for ages.....gold star to that man!!

 
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