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Author how do i get the bottom pulley off without turning the engine?
Adam_B
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Registered: 13th Dec 00
Location: Lancashire
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3rd Sep 04 at 10:51   View User's Profile U2U Member Reply With Quote



big one in the middle-

Greasemonkey
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Registered: 17th Apr 02
Location: Drives a Tractor
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3rd Sep 04 at 10:56   View User's Profile U2U Member Reply With Quote

Grind it off dude, ya might struggle to even get it iff
Adam_B
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Registered: 13th Dec 00
Location: Lancashire
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3rd Sep 04 at 10:58   View User's Profile U2U Member Reply With Quote

there must be a way other than grinding, its been off before

[Edited on 03-09-2004 by Adam_B]
MJ
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Registered: 18th Sep 03
Location: Hampshire Drives: ITR DC2 + Skoda Felicia
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3rd Sep 04 at 11:05   View User's Profile U2U Member Reply With Quote

the way i did mine was to sit in the car with my foot on the brake and with it in 5th gear. then my dad put a torque wrench on the end of it and hit it hard with a hammer.
PaulW
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Registered: 26th Jan 03
Location: Atherton, Greater Manchester
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3rd Sep 04 at 11:05   View User's Profile U2U Member Reply With Quote

i used an iron pole & ratchet to get mine off, was an ass to remove tho, but worked in the end.

i also removed the plastic inner-arches for more room to play.
Greasemonkey
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Registered: 17th Apr 02
Location: Drives a Tractor
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3rd Sep 04 at 11:06   View User's Profile U2U Member Reply With Quote

right i thought of a way, get a metal bar, drill 2 holes in it big enough to take the bolts that you have already taken out, bolt the metal bar to the pulley so the end of it rests on the floor preventing it from turning then undo the start drive bolt, only thing is if it slips the engine will spin a few revolutions
myke
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Registered: 7th Feb 01
Location: High Wycombe, Buckinghamshire
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3rd Sep 04 at 11:23   View User's Profile U2U Member Reply With Quote

you need to reverse one of the bolts through the gearbox onto the engine or something, to lock off the flywheel.
not entirely sure which, but there's info on mig if you do a search.

i made the mistake of thinking that needed to come off to get the pulley out, but thats the crank securing bolt in the middle at 250lb/ft or so. i just needed the pulley off which is the 6 spline bolts around the outside.
myke
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Registered: 7th Feb 01
Location: High Wycombe, Buckinghamshire
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3rd Sep 04 at 11:25   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by mark_jarman1
the way i did mine was to sit in the car with my foot on the brake and with it in 5th gear. then my dad put a torque wrench on the end of it and hit it hard with a hammer.


don't think you're supposed to use a torque wrench in reverse anyway, but hitting it with a hammer is a sure fire way to wreck the calibration of it.
mrcorsa
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Registered: 3rd Sep 04
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3rd Sep 04 at 11:30   View User's Profile U2U Member Reply With Quote

the way I did mine was to shove a lump of wood into the crankshaft to lock it all up, then get the longest wedgy bar and give it some!
myke
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Registered: 7th Feb 01
Location: High Wycombe, Buckinghamshire
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3rd Sep 04 at 11:47   View User's Profile U2U Member Reply With Quote

Quoted from Oddball on MIg:

re locking the crank, you'll be rolling the block all over the floor trying to undo that bolt, however you fix the crank !!

favourite methods are reversing a clutch cover bolt to the block side of the flywheel, so that it rests on the flat of the block, stops the fly rotating. or just stick a sturdy block of wood between the crank counter weight and the edge of the block.
Adam_B
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Registered: 13th Dec 00
Location: Lancashire
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3rd Sep 04 at 11:51   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by myke
i made the mistake of thinking that needed to come off to get the pulley out, but thats the crank securing bolt in the middle at 250lb/ft or so. i just needed the pulley off which is the 6 spline bolts around the outside.


OMG im such a retard

myke- i fucking love you

myke
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Registered: 7th Feb 01
Location: High Wycombe, Buckinghamshire
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3rd Sep 04 at 12:08   View User's Profile U2U Member Reply With Quote



saves a bit of hassle hey.
lee mitchell
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Registered: 26th Jan 01
Location: kent...drive's: eveyones conversion cars hard lol
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3rd Sep 04 at 12:13   View User's Profile U2U Member Reply With Quote

the other way is lock it with mole grips so the grips rest on the roll bar or something. but as myke said u dont need it off
Adam_B
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Registered: 13th Dec 00
Location: Lancashire
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3rd Sep 04 at 12:19   View User's Profile U2U Member Reply With Quote

keep up lee
lee mitchell
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Registered: 26th Jan 01
Location: kent...drive's: eveyones conversion cars hard lol
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3rd Sep 04 at 13:55   View User's Profile U2U Member Reply With Quote

what do u mean keep up. done it many of times done 2 last nite actually
Adam_B
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Registered: 13th Dec 00
Location: Lancashire
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3rd Sep 04 at 14:16   View User's Profile U2U Member Reply With Quote

oooooooooooh

put some nice new pulleys on it before-

lee mitchell
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Registered: 26th Jan 01
Location: kent...drive's: eveyones conversion cars hard lol
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3rd Sep 04 at 15:43   View User's Profile U2U Member Reply With Quote

sbd ones?
Visionz
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Registered: 9th Aug 04
Location: Derby
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3rd Sep 04 at 23:15   View User's Profile U2U Member Reply With Quote

get a breaker bar onto the nut and crank the engine, tis always the best way to undo them

You wanna try it that way in the future, always works....
miles
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Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
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4th Sep 04 at 09:54   View User's Profile U2U Member Reply With Quote

These are always a cunt.

If all else fails grinding the head off works well

I would have thought a m6 bolt would snap well before it undoes.

The 5th gear and brake thing is my prefered method.
miles
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Registered: 25th Mar 02
Location: plymouth Drives: Astra Sport
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4th Sep 04 at 09:57   View User's Profile U2U Member Reply With Quote

Tried the engine cranking thing before with no joy.
Kris TD
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Registered: 25th Mar 02
Location: Ware, Hertfordshire
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4th Sep 04 at 11:17   View User's Profile U2U Member Reply With Quote

was bout too say, when i did my cambelt, just undid the 6 bolts and knocked the pulley off with a hammer.
and-m
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Registered: 5th May 02
Location: Liverpool. Drives. Skud vRS.
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4th Sep 04 at 14:27   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by lee mitchell
sbd ones?


why? you only do that for the plastic rollers. - ps did you use new pulley bolts?

[Edited on 04-09-2004 by and-m]

 
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