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Author Carbon Fibre Door Cards
ed
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Registered: 10th Sep 03
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26th Mar 06 at 09:31   View User's Profile U2U Member Reply With Quote

Anyone interested in a set? I'm thinking of making a set of moulds up in the next few weeks for some experimentation (If the oven is big enough to fit them in). If they turn out any good then I would be thinking of selling a few sets to justify the work in making the moulds...

But before I go to the trouble, does anyone already make them for Corsas?

[Edited on 26-03-2006 by ed]
broster
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Registered: 6th Dec 02
Location: Drives: E39
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26th Mar 06 at 09:44   View Garage View User's Profile U2U Member Reply With Quote

how would they look, flat? or lumpy like standard? iv looked into flat ones but the cost is just too high
Sam
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Registered: 24th Dec 99
Location: West Midlands
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26th Mar 06 at 09:47   View User's Profile U2U Member Reply With Quote

Would be interested in seeing some pics of the finished product?
ed
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Registered: 10th Sep 03
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26th Mar 06 at 09:52   View User's Profile U2U Member Reply With Quote

Won't be done for a while... I was just thinking of the design, and they would be like the standard ones, but with no holes for door handles or window winders... So maybe they wouldn't be suitable for anyone but myself.
broster
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Registered: 6th Dec 02
Location: Drives: E39
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26th Mar 06 at 10:00   View Garage View User's Profile U2U Member Reply With Quote

id need a flat one to eliminate all dor bar related issues
M2RTY
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Registered: 25th May 01
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26th Mar 06 at 10:17   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by ed
Won't be done for a while... I was just thinking of the design, and they would be like the standard ones, but with no holes for door handles or window winders... So maybe they wouldn't be suitable for anyone but myself.


cut them out afterwards?
ed
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Registered: 10th Sep 03
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26th Mar 06 at 10:18   View User's Profile U2U Member Reply With Quote

I guess you could do that... Not sure what the fit would be like then.

Rich H
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Registered: 26th Oct 05
Location: West Sussex Drives: E46 M3
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26th Mar 06 at 10:25   View User's Profile U2U Member Reply With Quote

u2u Jamie Walby!
James@CCC
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Registered: 10th Nov 03
Location: Eaton Bray, Bedfordshire
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26th Mar 06 at 12:27   View User's Profile U2U Member Reply With Quote

if they were flat and affordable id like some
corsa-maxi
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Registered: 6th Jul 05
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26th Mar 06 at 12:33   View User's Profile U2U Member Reply With Quote

i would also like some if they were flat and at the right price
Sam
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Registered: 24th Dec 99
Location: West Midlands
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26th Mar 06 at 12:55   View User's Profile U2U Member Reply With Quote

I would like flat ones but then where would my electric windows and mirror switches go?
philrussell81
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Registered: 27th Dec 04
Location: Sheffield
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26th Mar 06 at 14:21   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by corsa-maxi
i would also like some if they were flat and at the right price


same as!

ed
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Registered: 10th Sep 03
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26th Mar 06 at 15:37   View User's Profile U2U Member Reply With Quote

Interesting... Flat ones would be very easy to make
BeArDy
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Registered: 7th Aug 00
Location: Manchester
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26th Mar 06 at 15:41   View User's Profile U2U Member Reply With Quote

so would normal shaped ones.
take normal cloth door cards remove all the cloth, remove all the glue, job done, our mold.

i am suprised alot more people havent dont this and painted them to match the inside......
ed
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Registered: 10th Sep 03
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26th Mar 06 at 15:43   View User's Profile U2U Member Reply With Quote

But you would end up with door cards that are slightly too big... I think you would have to construct an actual mould for the curved ones...

Was looking at the dry stuff too, interior re-trim anyone?
Graeme
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Registered: 26th Jul 04
Location: Northampton
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26th Mar 06 at 16:02   View Garage View User's Profile U2U Member Reply With Quote

corsaandy on here is currently in the process of making sum flat carbon door cards!!

his should be done soon!
Sam
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Registered: 24th Dec 99
Location: West Midlands
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26th Mar 06 at 16:05   View User's Profile U2U Member Reply With Quote

If I wanted to make a flat one, what would be the best material to use? MDF or something?
ed
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Registered: 10th Sep 03
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26th Mar 06 at 16:07   View User's Profile U2U Member Reply With Quote

Flat door card? Whatever you like really... Just depends on the look you wanted...
Pop
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Registered: 8th May 03
Location: Reading
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26th Mar 06 at 16:24   View User's Profile U2U Member Reply With Quote

I like the look of my flat carbon doorcards (not corsa) and think they'd look better flat than curved
L30 SCT
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Registered: 27th Nov 05
Location: aberdeen
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26th Mar 06 at 17:27   View User's Profile U2U Member Reply With Quote

is someone else not ment to be doing these aswell, no one ever seems to get to the stage of actually selling them.

i will buy a set cos my seats are tight as fuck with the door cards i've got in right now.
LAMM13
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Registered: 15th Dec 05
Location: Towcester, uk
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26th Mar 06 at 17:57   View User's Profile U2U Member Reply With Quote

yes please
PaulD
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Registered: 19th Sep 05
Location: Suffolk
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26th Mar 06 at 20:03   View User's Profile U2U Member Reply With Quote

i would be interested in a pair for my corsa B as ive got some new seats going in soon and i think they are going to be tight? Have you got a rough price in mind as quite a few people are intertested?
ed
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Registered: 10th Sep 03
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26th Mar 06 at 20:14   View User's Profile U2U Member Reply With Quote

The trouble is, people often say they are interested, and when the time comes they change thier mind...

However, loads of people seem interested in this. And this is one thing that I'm sure could sell really well so I'm going to look into it. I think that in the next few weeks I will look into how much it would cost to make them, and then make a prototype.

They will be flat, and be made from a single layer of Carbon Fibre which will be backed with fibreglass to increase strenghth, They will have a hole for the door handle to fit through, but you will need to drill the hole for either the window winder or the elecric window switch.

No garuntee that I will be doing them, but if I do then I will post up on here
PaulD
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Registered: 19th Sep 05
Location: Suffolk
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26th Mar 06 at 20:18   View User's Profile U2U Member Reply With Quote

Good luck wiv the prototype,

i think they will look great!
STEvieXE
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Registered: 21st Jan 03
Location: Ballymena N.I.
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26th Mar 06 at 21:04   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by ed
But you would end up with door cards that are slightly too big... I think you would have to construct an actual mould for the curved ones...

u wouldnt m8. u use the door card as ur mould, then u make a mould of it, then use that mould to make ur new doorcards...

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