fragpot
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Registered: 29th Feb 04
Location: Linlithgow, West Lothian
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Can anyone on here get cheap laser cut manifold flanges? Need a 2 custom inlet manifold flange's cut. Going to put bike throttle bodies on my X12XE
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fragpot
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Registered: 29th Feb 04
Location: Linlithgow, West Lothian
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bump!
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ed
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Registered: 10th Sep 03
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Look in Yellow Pages for engineers...
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ed
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Registered: 10th Sep 03
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It's not going to be cheap though.
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fragpot
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Registered: 29th Feb 04
Location: Linlithgow, West Lothian
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Yeah trying to get them done on the cheap. Seeing as its a fairly pointless excersise
[Edited on 28-04-2006 by fragpot]
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Robin
Premium Member
Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
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how much would it be Ed? as i need some for a Z18XE 
would it not be easier to just get someone to cut and weld some flanges
get hold of a suitable bike manifold or some flanges which fit, then get someone to weld them onto the X12XE manifold
i dont think its totally pointless, woud be a good laugh even if its not much of a gain
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fragpot
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Registered: 29th Feb 04
Location: Linlithgow, West Lothian
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I could cut and weld the manifolds together. I'd have to get hold of something to attach the throtle bodies anyway, so i think i might as well get both sides done and weld them myself.
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Robin
Premium Member
Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
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yeah, just make it yourself then, would be far easier and cheaper
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ed
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Registered: 10th Sep 03
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You would have to get somone to sort you the STL path files for the computer that controls the laser cutter. Thats a few hours. Thats where the main expense is....
I would bodge one out of the existing manifold by chopping and milling one down so you could weld on some pipe. Ally welding is cheaper than CNC machining stuff.
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Robin
Premium Member
Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
User status: Offline
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excellent, i shall take my own advise then
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ed
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Registered: 10th Sep 03
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You're making a TB'd 1.2 aswell?
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Robin
Premium Member
Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
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Z18XE ed, when i eventually get round to it
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fragpot
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Registered: 29th Feb 04
Location: Linlithgow, West Lothian
User status: Offline
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I've got some STL export plugin for autocad, just need to find someone with a machine. Failing that I can can try and plasma cut some and see if i can grind them, dont know how well this method would turn out tho. Would rather get them machine cut.
[Edited on 28-04-2006 by fragpot]
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chrisarmes
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Registered: 23rd Apr 06
Location: heanor, derbyshire
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if you told me what part number the gasket is, i could buy one, and draw it up for you on autocad, and cut if for you? then you would just have to tell me what you want it made of, stanless, ally, brass, mid steel? and how thick, and jobs a gudden n post it ya!
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fragpot
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Registered: 29th Feb 04
Location: Linlithgow, West Lothian
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Anything from 5-10mm thick steel, stainless would be quite nice, I can TIG weld some stainless pipes so would look very pretty I could draw you up the cad files for both flanges. How much do you want for the pair?
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BeArDy
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Registered: 7th Aug 00
Location: Manchester
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i can get you this cut but will not be cheap.
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chrisarmes
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Registered: 23rd Apr 06
Location: heanor, derbyshire
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well i run and maintain the machine, so as long as its clear wiv ma boss, i guess if some 1 finds th going rate, and then i will dedect from there so its cheaper 4 ya, le me no. i am a draughtsman 2 so could get them drawn up, but if ne1 else could i guess it would save having 2 buy a gasket!
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fragpot
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Registered: 29th Feb 04
Location: Linlithgow, West Lothian
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Around £60 is what my local engineering company charges. I normally get stuff done there but I'm trying to do this for extremely cheap!
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chrisarmes
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Registered: 23rd Apr 06
Location: heanor, derbyshire
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ok pal, wel dependng on how i get the cad file, i.e if i do it or not, i cud probs do it 4 40quid 4 ya, cus the steel wil be bout a tenner, n then my boss dont mind if i do forigners now n then, he just takes 50%, the bugger! he he
would anyone else what one doing of the same template while im borrowing the machine?
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ed
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Registered: 10th Sep 03
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£60 is a lot cheaper than I would expect it to cost...
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chrisarmes
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Registered: 23rd Apr 06
Location: heanor, derbyshire
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wel im jus going on what you say, and trusting that it aint alot more! i know we charge £25 per hour for the machine, and its at least 2 hours work without steel, and programming. so?
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fragpot
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Registered: 29th Feb 04
Location: Linlithgow, West Lothian
User status: Offline
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I found this guy on eBay doing lasercuting - http://cgi.ebay.co.uk/LASER-CUTTING-OFFER-IN-0-8-TO-1-6-SHEET-LATHE-PUNCH_W0QQitemZ3869848415QQcategoryZ64819QQssPageNameZWDVWQQrdZ1QQcmdZViewItem
Hes £60 too but only up to 300mm
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chrisarmes
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Registered: 23rd Apr 06
Location: heanor, derbyshire
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but only 1.6mm thick?
my machine is a wire eroder, same principle, just more accurate, slower process over bigger jobs, but very accurate and clean finish
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fragpot
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Registered: 29th Feb 04
Location: Linlithgow, West Lothian
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oops never noticed the width, 1.6 would probably warp. He does up to 3mm for £80, still too thin in my opinion. £25 an hour sounds like a good price, if I supplied the program and steel would keep the cost down?
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chrisarmes
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Registered: 23rd Apr 06
Location: heanor, derbyshire
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ye course i will, as lon as the prog is in dxf format, and you supply the steel with 20mm each side on the width extra so i can clamp it down. but like you have noticed, for 5mm it would probably be £100 and so on until your desired 10mm!
and im guessing you will want the four ports cut out in the middle, and drilled too for your bolt holes?
i will have a word at work and see how many hours it will be charged at, and let you know so i can try and do it as cheaply as poss 4 you!
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