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Author EGR Valve
scottishcruiser
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Registered: 13th Feb 03
Location: Stranraer, Dumfries and Galloway
User status: Offline
17th Sep 06 at 23:44   View User's Profile U2U Member Reply With Quote

GF bought a Astra Mk4 1.6 16v LS at the weekend.. Guy said needed an EGR valve which was fine.. Symptons is upon a heavy load, say 80mph for a distance will result in teh car cutting out when you come to a junction, easy fix, turn off then back on.. So am I right in sayin that yes it is the EGR valve that i knackered? Also does anyone have a pic on where the EGR valve is situated on the 1.6 16v engine? Also where can I pick one up on teh cheap?
Haimsey
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Registered: 8th May 05
Location: Nottingham Drives: Corsa B
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17th Sep 06 at 23:51   View Garage View User's Profile U2U Member Reply With Quote

can grab one off here
http://www.grasmerevauxhall.co.uk/acatalog/Vauhall_E_G_R_Valves.html


Marcy Marc

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scottishcruiser
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Registered: 13th Feb 03
Location: Stranraer, Dumfries and Galloway
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17th Sep 06 at 23:53   View User's Profile U2U Member Reply With Quote

£190? Hmm I think not Any pics on where abouts around the engine this is?
csweatherston
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Registered: 16th Jan 06
Location: Devon
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18th Sep 06 at 00:59   View User's Profile U2U Member Reply With Quote

at the back, to the right hand side of the inlet maniold....
Dean_W
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Registered: 13th Dec 05
Location: Downham Market, Norfolk
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18th Sep 06 at 09:13   View User's Profile U2U Member Reply With Quote

EGR Valve - £20

See here - http://www.corsasport.co.uk/board/viewthread.php?tid=309704
Will_Sport
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Registered: 28th Jun 04
Location: Notts
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18th Sep 06 at 09:16   View User's Profile U2U Member Reply With Quote

erm.... that sounds more like the icv with the engine cutting out.

blocked/dodgy egr usually means bit of juddering and missfiring at low revs unti its forced open.

best of getting a blanking plate if it is the egr (£3 from vaux)

my bro has a 2.0 calibra..... his sometimes just cut out at junctions (when engine is idling by itself)... so took the idle control valve off, cleaned it out with some white spitit and the tb and tah-dah fixed
scottishcruiser
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Registered: 13th Feb 03
Location: Stranraer, Dumfries and Galloway
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23rd Sep 06 at 01:14   View User's Profile U2U Member Reply With Quote

After a hard run, IE: say a while at 80mph on M/WAY, you'll get a sort of chugging for 2 secs & if you dip the clutch in the dash lights will come on due to the fact teh car has cut out, so all I do is release the clutch so it effectively bump starts it..

So what you guys reckon?
scottishcruiser
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Registered: 13th Feb 03
Location: Stranraer, Dumfries and Galloway
User status: Offline
23rd Sep 06 at 10:21   View User's Profile U2U Member Reply With Quote

ideas?
daz_SRi
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Registered: 9th Apr 06
Location: Wolverhampton Drives: Astra 1.6
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23rd Sep 06 at 12:36   View User's Profile U2U Member Reply With Quote

Sounds like a clogged up throttle body to me, have this type of problem on early polos and golfs, the butterfly flap gets clogged up with carbon and wont let any air pass at idle

Remove the throttle body give ita damn good clean out with carb cleaner and refit, should sort it!

 
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