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Author r1 carbed c20xe corsa project (updated 11/2/14)
rseeley
Member

Registered: 10th Jan 11
Location: Northern Ireland
User status: Offline
14th Aug 13 at 19:54   View User's Profile U2U Member Reply With Quote

started this project in june of this year, have a load of pictures of it from when it started and decided to post a build thread. rough spec of the car to present is:

chasis, wheels, brakes and suspension
polyrace bushes all round
avo gtz coilovers
goodridge braided lines
4x100 ebc 280mm dimpled and grooved discs
green stuff pads
v6 calipers
standard drums
stitch welded engine bay
chasis strenthening plates
rear of the interior stripped out
cmc composites fibreglass front panel
cmc composites fibreglass inner arches
15" cesaro alloys
battery tray removed
scuttle panel removed
full gsi kit

Engine and Gearbox
Engine had a rebuild in 2009 and has done 8000 miles since, came with a folder full of receipts
Gm head with porous mod
R1 carbs
newman 270 degree cams
lmf billet flywheel
single v crank pulley
tx autosport dipstick breather
full roose hoose kit
alloy rad
john ashley 4 to 1
powerflow 2 1/4 system with 3" outrolled tip
Nodiz Pro ignition system
facet redtop pump
filterking regulator
danst engineering 90mm trumpets and base plate
itg filter
mocal 13 row oil coiler
spitfire ignition leads
f16 gearbox with quaife atb
Lmf big block hubs and shafts
carbon kevlar clutch

i havent got any pictures of the shell when i bought it. it is a 1999 corsa 1.0 merit with 58000 miles on it, the head gasket was gone and it was motd to august. i lifted for £390. Heres a few pictures of it when i started working on it





then i stripped it and got it up on axle stands to paint the running gear and tank and 3m shutz the underside












then on to a few patches of welding




Received my gsi kit tried the bumper up and tried a mates mo 5 on the back


Then started to get her ready for paint





started to stitch the engine bay and fill a few holes



battery tray removed


welding the drain plug bung hole

Then i received my engine and conversion

Cam cover removed

Newman 270 degree cams

Quaife Atb


John Ashley 4 to 1

oil cooler

Brakes

Radiator

Engine stripped for paint


More work in the engine bay






Rear wiper and ariel welded and filled


skirted trial fitted with clips and kit trial fitted

Exhaust trial fitted

More welding and fitting inner arches





Gearbox painted

Wheels trial fitted have a ridiculous tires

welded the spare wheel well

more work in the engine bay




Manifold heatwrapped with the engine painted

Rocker cover and cambelt cover painted



R1 carbs split for cleaning

Nodiz pro ignition system



[Edited on 14-08-2013 by rseeley]

[Edited on 18-10-2013 by rseeley]

[Edited on 25-10-2013 by rseeley]

[Edited on 29-10-2013 by rseeley]

[Edited on 29-10-2013 by rseeley]

[Edited on 17-11-2013 by rseeley]

[Edited on 29-11-2013 by rseeley]

[Edited on 30-12-2013 by rseeley]

[Edited on 11-02-2014 by rseeley]
Sean
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Registered: 14th Sep 10
Location: Eastbourne, BN23 7AZ
User status: Offline
14th Aug 13 at 20:37   View User's Profile U2U Member Reply With Quote

Subscribed did you buy a rebuild kit for your carbs? If so can I have a link
rseeley
Member

Registered: 10th Jan 11
Location: Northern Ireland
User status: Offline
14th Aug 13 at 20:44   View User's Profile U2U Member Reply With Quote

no not yet mate need to get one sorted asap, dan st posted my trumpets base plate and runners for the manifold so should have them tommorow hopefully,
Christopher
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Registered: 14th Oct 10
Location: Eastbourne
User status: Offline
14th Aug 13 at 20:49   View User's Profile U2U Member Reply With Quote

Is this my car? Hahaha looks good mate! Gsi kit looks awsome on Atlantis blue

[Edited on 14-08-2013 by Christopher]
rseeley
Member

Registered: 10th Jan 11
Location: Northern Ireland
User status: Offline
14th Aug 13 at 21:08   View User's Profile U2U Member Reply With Quote

forgot to mention in the thread mate that im going for a full colour changed mitsubishi thurston grey pearl we did a test plate, its the same colour the rocker cover and cambelt cover were painted


[Edited on 14-08-2013 by rseeley]
Christopher
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Registered: 14th Oct 10
Location: Eastbourne
User status: Offline
14th Aug 13 at 21:15   View User's Profile U2U Member Reply With Quote

colour looks lovely, but damn you! Hahaha project looks good! Will be keeping an eye
Sean
Member

Registered: 14th Sep 10
Location: Eastbourne, BN23 7AZ
User status: Offline
14th Aug 13 at 21:31   View User's Profile U2U Member Reply With Quote

I was going to go through danstengineering but when I mentioned the alternator bracket he wasn't to sure what I
Meant which put me off.. So I went with bogg brothers to play it safe.. Not saying that his work isn't top notch it looks great! When you find a rebuild kit please let me know! I've not split mine yet just incase I can't find one. Also what filter are you going for? I'm going for the ITG jc50.
rseeley
Member

Registered: 10th Jan 11
Location: Northern Ireland
User status: Offline
14th Aug 13 at 21:54   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Sean
I was going to go through danstengineering but when I mentioned the alternator bracket he wasn't to sure what I
Meant which put me off.. So I went with bogg brothers to play it safe.. Not saying that his work isn't top notch it looks great! When you find a rebuild kit please let me know! I've not split mine yet just incase I can't find one. Also what filter are you going for? I'm going for the ITG jc50.


i didnt get an actual inlet of him, hes sending me precut runners for me to weld onto my oringal manifold cut back so i have the water pipe and alternator sorted, but the runners are aluminium aswel so should be able to port the manifold nice, and just paint it crackled black, also it will work out a brave bit cheaper, he only charged me £45 for the runners and an engineering company near me will charge about $40 to weld it so it'll be a cheap manifold, and im going to run a jc50 also, what ignition system are you going to run on yours?

[Edited on 14-08-2013 by rseeley]
Sean
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Registered: 14th Sep 10
Location: Eastbourne, BN23 7AZ
User status: Offline
15th Aug 13 at 09:40   View User's Profile U2U Member Reply With Quote

I'm using the h+h ignition set up running a cav dizzy, it's about £250 all in.

[Edited on 15-08-2013 by Sean]
kedowan
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Registered: 8th Oct 11
Location: Irvine
User status: Offline
15th Aug 13 at 19:21   View User's Profile U2U Member Reply With Quote

Some nice bit of work done there.. be checking back soon

Dave.
corsadonk
Premium Member

Registered: 4th Jul 09
Location: Marlborough, Wiltshire
User status: Offline
15th Aug 13 at 19:24   View Garage View User's Profile U2U Member Reply With Quote

Nice work, it should be good fun.
Corsab1999
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Registered: 13th Aug 11
Location: Kent
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15th Aug 13 at 21:24   View User's Profile U2U Member Reply With Quote

Looking sweet pal! loving the arch / Engine bay work aswell :thumb:
rseeley
Member

Registered: 10th Jan 11
Location: Northern Ireland
User status: Offline
15th Aug 13 at 22:30   View User's Profile U2U Member Reply With Quote

Cheers for all the good comments, received my trumpets and baseplate today will get pics of them trial fitted,

[Edited on 15-08-2013 by rseeley]
rseeley
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Registered: 10th Jan 11
Location: Northern Ireland
User status: Offline
16th Aug 13 at 14:41   View User's Profile U2U Member Reply With Quote

base plate and trumpets trial fitted


and held them up beside the engine roughly were they'll sit

SteveoBC
Premium Member

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Registered: 22nd Feb 07
Location: Bucks
User status: Offline
16th Aug 13 at 15:07   View Garage View User's Profile U2U Member Reply With Quote

me likey, keep up the good work mate
rseeley
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Registered: 10th Jan 11
Location: Northern Ireland
User status: Offline
19th Aug 13 at 17:31   View User's Profile U2U Member Reply With Quote

Received my filter


Also got the sound proofing in the rear removed and seat brackets removed





Also got my front panel fitted just need to order fancy bolts for it





Removed bonnet catch as im fitting aerocatches
Corsab1999
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Registered: 13th Aug 11
Location: Kent
User status: Offline
24th Aug 13 at 18:50   View User's Profile U2U Member Reply With Quote

Looking awsome dude! did you make those metal inner ache covers?
rseeley
Member

Registered: 10th Jan 11
Location: Northern Ireland
User status: Offline
30th Aug 13 at 17:19   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Corsab1999
Looking awsome dude! did you make those metal inner ache covers?


thanks, no mate they are fibreglass cmc composites sells them,
rseeley
Member

Registered: 10th Jan 11
Location: Northern Ireland
User status: Offline
30th Aug 13 at 17:31   View User's Profile U2U Member Reply With Quote

got my pump and regulator





got my rear brace welded in





Got the regulator mount welded in




Got the oil cooler mounted






Also finished welding in the strengthening plates


rseeley
Member

Registered: 10th Jan 11
Location: Northern Ireland
User status: Offline
18th Oct 13 at 16:54   View User's Profile U2U Member Reply With Quote

inside and engine bay painted finally





chrisr195
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Registered: 5th Dec 12
Location: Middlesbrough/ Teeside
User status: Offline
18th Oct 13 at 17:17   View User's Profile U2U Member Reply With Quote

Looking good what colour is that?
I'll be following this
rseeley
Member

Registered: 10th Jan 11
Location: Northern Ireland
User status: Offline
18th Oct 13 at 17:25   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by chrisr195
Looking good what colour is that?
I'll be following this


its a mitsubishi pearl grey mate, cant wait to see the whole car in colour now,
chrisr195
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Registered: 5th Dec 12
Location: Middlesbrough/ Teeside
User status: Offline
18th Oct 13 at 17:50   View User's Profile U2U Member Reply With Quote

Me too, keep this updated mate
*CorsaCal*
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Registered: 3rd Oct 10
Location: Leicestershire Drives: 20XE Corsa
User status: Offline
18th Oct 13 at 18:10   View User's Profile U2U Member Reply With Quote

This is definately gonna be one of the best Bs even done.
Corsab1999
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Registered: 13th Aug 11
Location: Kent
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19th Oct 13 at 14:58   View User's Profile U2U Member Reply With Quote

Looking Amazing mate! i was abit gutted you wasnt keeping the colour blue but seeing that bay painted grey i think the rest is gonna look insane :thumb: look forward to seeing it finished!!

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