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Author XE Conversion this weekend
FletcherSRi
Member

Registered: 21st Mar 03
User status: Offline
22nd May 03 at 18:05   View User's Profile U2U Member Reply With Quote

I finally managed to source a written off GSi Cav (with a fantastic Coscast engine) pushing 158bhp, anyway I would just like to check see if I have everything

So
Full Cav for,
Engine,
Gearbox,
Loom,
ECU,
Mk2 cav CV's
New mounts and gear box spacer



Now if there is ANYTHING else I will need apart from patience can someone please let me know
AdamF
Premium Member

Registered: 24th Apr 02
Location: Bexhill, East Sussex
User status: Offline
22nd May 03 at 19:08   View Garage View User's Profile U2U Member Reply With Quote

whats it going in? cos mk2 cav cvs wont go on corsa
FletcherSRi
Member

Registered: 21st Mar 03
User status: Offline
22nd May 03 at 20:34   View User's Profile U2U Member Reply With Quote

Mk 2 Cav inner CV's for 20XE conversion
AdamF
Premium Member

Registered: 24th Apr 02
Location: Bexhill, East Sussex
User status: Offline
22nd May 03 at 21:01   View Garage View User's Profile U2U Member Reply With Quote

yeah but they wont go on corsa shafts
FletcherSRi
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Registered: 21st Mar 03
User status: Offline
22nd May 03 at 21:46   View User's Profile U2U Member Reply With Quote

yeah they do, we used them on my old valver nova
Dave Hay
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Registered: 10th Apr 02
Location: Aberdeenshire
User status: Offline
22nd May 03 at 22:10   View User's Profile U2U Member Reply With Quote

they wont fit on a corsa! corsa shafts are longer. you need custom shafts for this conversion in corsa
bluecorsasteve
Member

Registered: 15th Jun 02
Location: burton on trent
User status: Offline
22nd May 03 at 22:28   View User's Profile U2U Member Reply With Quote

nova and corsas have different driveshafts
Cybermonkey
Member

Registered: 22nd Sep 02
Location: Sydney, Australia
User status: Offline
23rd May 03 at 08:03   View User's Profile U2U Member Reply With Quote

Give PVD a ring and ask about their mounts

01604 79 79 60

Dave
Kris TD
Member

Registered: 25th Mar 02
Location: Ware, Hertfordshire
User status: Offline
23rd May 03 at 08:10   View User's Profile U2U Member Reply With Quote

also front antirole bar spacers.
Dave Hay
Member

Registered: 10th Apr 02
Location: Aberdeenshire
User status: Offline
23rd May 03 at 14:42   View User's Profile U2U Member Reply With Quote

hes got washers/nuts dont he?
BeArDy
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Registered: 7th Aug 00
Location: Manchester
User status: Offline
23rd May 03 at 15:09   View User's Profile U2U Member Reply With Quote

a list of everthing
and u dont need the gearbox spacer, it make your job alot harder as u have to exteded the linkange


engine mounts Lee Mitchel (07984826088) - 60

SFI plate topgear (01282414413 ask for larance) - 25
Sfi pipe vauxhall (part number 90411677) - 12.64
and no need to cut bulk head like with Powercap

2 x corsa wheel Barings (must be vauxhall) - 40 each (80)

shafts and hubs PVD (08708 500 600 ) - 360
OR
get astra GTE shafts and hubs dixons vauxhall (0906 7538800 new or secondhand will do)
and send them to Manns Trans (01677424034) to have them all tappered down

exharst Flexi Pipe topgear (01282414413 ask for larance) 2lt manifold to
standard exharst, for a temp option.

IF NEEDED (only needed if your car is less then a 1.4 16v)
1.4 16v OR ABOVE Rad dixons vauxhall (0906 7538800)- 50 (must had 2 inlets and 1 outlet)
1.4 16v OR ABOVE corsa fuel pump dixons vauxhall (0906 7538800) - 40

New timing belt (alot easyer then engines out)
5lt oil
2lt gearbox oil
Anti Freeze
new oil fliter (astra GTE)
new discs and pads (astra GTE)
Air Filter (KnN,pipercross)
full set of astra CV boots(2 inners 2 outers)

engine
F20 box (FWD only one)
wireing loom
ECU
astra GTE CV joints
Brakes

[Edited on 23-05-2003 by BeArDy]
BeArDy
Member

Registered: 7th Aug 00
Location: Manchester
User status: Offline
23rd May 03 at 15:11   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Dave Hay
hes got washers/nuts dont he?


u need to buy stong bolt for this job as the standard bolt are not that long.
so u need to longer High ten's. bolts with lock nuts, about 2" longer then the standard tie bar bolts.
best to lower tie bar reather than just roll bar as better for tracktion, and for the power steering (if using)
Lisa
Member

Registered: 6th Apr 00
Location: Euxton, Lancashire
User status: Offline
23rd May 03 at 18:04   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Dave Hay
they wont fit on a corsa! corsa shafts are longer. you need custom shafts for this conversion in corsa


i have a mk2 cav inner cv on a standard corsa shaft as a temp measure as i snapped a tapered one, works perfectly well but dont want to give it too much stick in the first 2 gears as it might snap with the torque.mk2 cav 1600cc

[Edited on 23-05-2003 by vauxgirl]
Dave Hay
Member

Registered: 10th Apr 02
Location: Aberdeenshire
User status: Offline
23rd May 03 at 18:09   View User's Profile U2U Member Reply With Quote

hmmmm never knew you could do that

id be tempted to fit that instead of getting expensive shafts.. any more people done it????
Lisa
Member

Registered: 6th Apr 00
Location: Euxton, Lancashire
User status: Offline
23rd May 03 at 18:14   View User's Profile U2U Member Reply With Quote

i got mine from fearless there is nothing he doesnt know about conversions.
FletcherSRi
Member

Registered: 21st Mar 03
User status: Offline
23rd May 03 at 18:22   View User's Profile U2U Member Reply With Quote

Mk 2 Cav inner CV's DO fit we have done it before and it works perfectly well
Lisa
Member

Registered: 6th Apr 00
Location: Euxton, Lancashire
User status: Offline
23rd May 03 at 18:30   View User's Profile U2U Member Reply With Quote

fletch ,have you ever snapped one of these as i dont want to boot it just incase ,shafts i mean
Dave Hay
Member

Registered: 10th Apr 02
Location: Aberdeenshire
User status: Offline
23rd May 03 at 18:36   View User's Profile U2U Member Reply With Quote

why would it snap? its a lot stronger design than the shafts you had in!
d0gz_bollox
Member

Registered: 8th Apr 02
Location: Walsall
User status: Offline
23rd May 03 at 18:37   View User's Profile U2U Member Reply With Quote

you wont know untill you did. I went for the 1.6 driveshaft 2.0 cv joint route and spent the first couple of hours not bootin it for fear of snapping them, then though ang on what was the point of the conversion, one quick boot later and everything was still in one piece better to use new/recon'd cv joints though as slightly worn ones will get eaten really quickly, especially if the car is lowered
FletcherSRi
Member

Registered: 21st Mar 03
User status: Offline
23rd May 03 at 18:44   View User's Profile U2U Member Reply With Quote

vauxgirl- my old nova valver done well over 20k with this setup untill i sold it and my mates SRi corsa has had it for well over a year now

IMHO taperd shafts are a waste of time
Lisa
Member

Registered: 6th Apr 00
Location: Euxton, Lancashire
User status: Offline
23rd May 03 at 18:51   View User's Profile U2U Member Reply With Quote

my tapered shafts lasted 3 and a half years so not to bad
fearless
Member

Registered: 16th Mar 03
Location: Manchester
User status: Offline
23rd May 03 at 20:47   View User's Profile U2U Member Reply With Quote

Ultimate cheap conversion - Machine extra groove in 2ltr Astra shafts and slide CV joint past original groove into new groove - and hey presto - Heavy duty competition shafts !!!! using astra inner and outer cv joint !!- all thats required is 2 machine astra flanges to fit corsa/nova wheel bearings!!! Job done and a lot cheaper than everyone elses shafts !

 
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