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Author c16xe conversion a couple of questions
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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   6th Oct 04 at 19:56   View User's Profile U2U Member Reply With Quote

my car this morning....


my car this evening....


right questions questions.......

when i swaped the altenator over from the 1.2 8v its sits about 4-5 mm back so the cracnk pully and the altenator pully are not in line.... any idea's on the best way around this...

and how do ya get the cnuting fuel pump out!

more questions to follow.

[Edited on 06-10-2004 by Siberia]
modded_corsa
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Registered: 9th May 03
Location: Middlesbrough
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6th Oct 04 at 20:06   View User's Profile U2U Member Reply With Quote

go under your back seat......tjher will be a large black plastic cap.......this turns anti clockwise to come out and oppsite to go back in......u need a large flat bladed screw driver and tilt the screw-driver......and hit it with the palm of your hands.....so to turn the large plastic cap.......and under that cap is your fuel pump.......it will be lcoated in the fuel tank by 2 or 3 little tabs.......just wiggle the fuel pump and it will come out
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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6th Oct 04 at 20:15   View User's Profile U2U Member Reply With Quote

yeh i got that far but could get the plastic part thats actually emersed in fuel out....

oh and the fact the tank is brimed to the top with fuel doesnt help

actually the the little jobs that i thought would be easy have turned out ot be the hard ones


modded_corsa
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6th Oct 04 at 20:17   View User's Profile U2U Member Reply With Quote

the fuel pump shud just turn side to side.....like wiggle it...and pull up.....it is not bolted to anything........
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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6th Oct 04 at 20:23   View User's Profile U2U Member Reply With Quote

alright chap i'll give it a try in the morning...


anyone got a solution to the altenator problem?

also whats the best way to join fuel lines?
modded_corsa
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Location: Middlesbrough
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6th Oct 04 at 20:28   View User's Profile U2U Member Reply With Quote

best way to join fuel lines is to use conectors......and jubilee clips

connectors look like this:



but there all straiight rather than being a t-piece
modded_corsa
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Location: Middlesbrough
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6th Oct 04 at 20:29   View User's Profile U2U Member Reply With Quote

using that connector^^^^......is presuming u are using rubber/plastic fuel line...rather than copper piping
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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6th Oct 04 at 20:33   View User's Profile U2U Member Reply With Quote

yeh there ruber an plastic...... i'll have a look and seet if theres any of them on the old engine....

[Edited on 06-10-2004 by Siberia]
Greasemonkey
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Registered: 17th Apr 02
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6th Oct 04 at 20:34   View User's Profile U2U Member Reply With Quote

Have ya got a header tank with 2 outlets at the top if not ya need one dude
Siberia
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6th Oct 04 at 20:37   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Greasemonkey
Have ya got a header tank with 2 outlets at the top if not ya need one dude


i have one

very worried about this altenator it need to be move forward about 5mm
Greasemonkey
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Registered: 17th Apr 02
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6th Oct 04 at 20:40   View User's Profile U2U Member Reply With Quote

its probably the actual alternator bracket, did ya use the 1.2 one or C16XE one, i have a spare, i didnt find out how much to post the lid of the air box but send us a tenner and i could send ya the lid and an alternator bracket if ya need one
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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6th Oct 04 at 20:48   View User's Profile U2U Member Reply With Quote

its the 1.2 1 i have on it now..... the original c16xe one made it sit even further back...

i'll send you on a cheque for the lid piece anyways...
Greasemonkey
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6th Oct 04 at 20:50   View User's Profile U2U Member Reply With Quote

thats a bugger, measure the alternator from back to front i and i will measure mine if ya like see if its the alternator thats different, if its just the alternator pulley on the alternator i got a spare one of them too lol
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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6th Oct 04 at 20:54   View User's Profile U2U Member Reply With Quote

i have the original altenator too

i might try and get the pully off it and put some washers or sumthing to push it out more.

what hose goes on this i cant see on the pictures of your engine bay.....


Greasemonkey
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6th Oct 04 at 20:59   View User's Profile U2U Member Reply With Quote

The brake servo vacume pipe goes to it, on my engine its on the front of the power box
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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6th Oct 04 at 21:02   View User's Profile U2U Member Reply With Quote

quote:
Originally posted by Greasemonkey
The brake servo vacume pipe goes to it, on my engine its on the front of the power box


ah!!! so that solves the mystery of y my powerbox seem to have a few hoses going to different places than yours.....
Greasemonkey
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Location: Drives a Tractor
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6th Oct 04 at 21:03   View User's Profile U2U Member Reply With Quote

yes my servo connection and vacume pipe connection is an all in one, you have two seperate connections for em
Siberia
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Registered: 9th Oct 03
Location: Leprechaun Land Drives : Zafira GSI
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6th Oct 04 at 21:05   View User's Profile U2U Member Reply With Quote

i have a few stray wires hanging around that i can find homes for but shouild be easy to sort them....
Greasemonkey
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6th Oct 04 at 21:08   View User's Profile U2U Member Reply With Quote

explain i might be able to help dude, you got MSN?
Siberia
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Registered: 9th Oct 03
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6th Oct 04 at 21:12   View User's Profile U2U Member Reply With Quote

nah i dont have msn ive tryed to set that up about 10 times and got p1ssed off with it asking me questions

i havent really done much of the wiring yet i'll get some pics up tommorow of the 'spare' wires i have.
Greasemonkey
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Registered: 17th Apr 02
Location: Drives a Tractor
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6th Oct 04 at 21:15   View User's Profile U2U Member Reply With Quote

okeis matey, im only here for the morning i gotta have the afternoon off to see my car go, boo hoo, i know the wiring well on the C16XE loom so can probably point ya in the right direction

 
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