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Corsa Sport » Message Board » Help Zone, Modification and ICE Advice » NOW FITTED BUT...: fitting an exhaust manifold on a car with PAS and AIRCON


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Author NOW FITTED BUT...: fitting an exhaust manifold on a car with PAS and AIRCON
abdus
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Registered: 23rd Feb 06
User status: Offline
18th Apr 07 at 11:24   View User's Profile U2U Member Reply With Quote
buying a 2nd-hand janspeed one...any advice/tut on how to make the job easy to fit it...?

what is needed?
what i need to buy?
and how to...?

and not to do...

Thanks

[Edited on 26-04-2007 by abdus]
Ste L
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Registered: 3rd Jul 06
Location: Manchester Drives: 106 16v Rallye
User status: Offline
18th Apr 07 at 11:38   View User's Profile U2U Member Reply With Quote
new manifold gasket, i defo would buy..

then its just a few bolts to swap over
powey
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Registered: 6th Nov 05
Location: Gwent, South Wales
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18th Apr 07 at 14:24   View User's Profile U2U Member Reply With Quote
bit of wd40 becuase you dont want to snap any bolts
joes_1.4_16v_sport
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Registered: 15th Mar 07
Location: Preston, LANCS
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18th Apr 07 at 14:52   View User's Profile U2U Member Reply With Quote
mine was 2nd hand janspeed.

nothing esle other then whats been mentioned + a wire brush to get any rust bit off the manifold (ie: where the gasket goes // other end 2)
Warren G
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Registered: 14th May 06
Location: Kent
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18th Apr 07 at 16:36   View User's Profile U2U Member Reply With Quote
a nice 6 sided 13mm socket, so you dont round any bolts off

a UJ to get to the tricky bolts

exhaust manifold gasket and maybe a downpipe to cat gasket, and bolts too if there rusty

and a 22mm spanner to undo the o2 sensor

and E8 and E10 socket to undo the SAI pump
Dean_W
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Registered: 13th Dec 05
Location: Downham Market, Norfolk
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18th Apr 07 at 16:40   View User's Profile U2U Member Reply With Quote
Also, it's worth buying some exhaust studs aswell. Just incase you snap any. Better to do it while your doing it than the day after.
Robin
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Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
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18th Apr 07 at 16:41   View Garage View User's Profile U2U Member Reply With Quote
quote:
Originally posted by powey
wd40


Or you could use something which actually penetrates, like plusgas.
Dean_W
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Registered: 13th Dec 05
Location: Downham Market, Norfolk
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18th Apr 07 at 16:48   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by Robin
quote:
Originally posted by powey
wd40


Or you could use something which actually penetrates, like a gasaxe.


Bit much Robin
abdus
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Registered: 23rd Feb 06
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18th Apr 07 at 17:36   View User's Profile U2U Member Reply With Quote
cheers all
Vaux Lad
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Registered: 15th Dec 04
Location: Stoke-on-Trent
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18th Apr 07 at 18:56   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by Dean_W
Also, it's worth buying some exhaust studs aswell. Just incase you snap any. Better to do it while your doing it than the day after.


If they look rusted, i would replace all the studs and nuts.

Try to remove completely rounded manifold nuts is not fun lol
abdus
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Registered: 23rd Feb 06
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25th Apr 07 at 13:59   View User's Profile U2U Member Reply With Quote
the aircon pipes seem to be very close and making it impossible to remove the manifold

the PAS mount didnt make any better to remove the left bolt on the manifold...

[Edited on 25-04-2007 by abdus]
Dean_W
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Registered: 13th Dec 05
Location: Downham Market, Norfolk
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25th Apr 07 at 14:03   View User's Profile U2U Member Reply With Quote
The aircon pipes can be moved out of the way just enough to get it off. Or, empty the gas and undo the pipes. Then re-gas.
abdus
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Registered: 23rd Feb 06
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25th Apr 07 at 14:04   View User's Profile U2U Member Reply With Quote
i have tried everything I could...

Think I will have to undo the pipes to do it....Will do it later
Robin
Premium Member

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Registered: 7th Jan 04
Location: Northants Drives: Clio 182 Cup
User status: Offline
25th Apr 07 at 14:34   View Garage View User's Profile U2U Member Reply With Quote
I did it on mine no bother, I think I just pulled the pipes really hard

I also took the manifold out the bottom as the car was on a ramp
Dean_W
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Registered: 13th Dec 05
Location: Downham Market, Norfolk
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25th Apr 07 at 14:34   View User's Profile U2U Member Reply With Quote
Either that, or i'm sure there is a mounting bracket for the pipes somewhere. Undo that.
Warren G
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Registered: 14th May 06
Location: Kent
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25th Apr 07 at 16:34   View User's Profile U2U Member Reply With Quote
you might have to undo the connector (ie de-gas ) and do it that way


or if you descide not to fit it, i no someone who will buy the manifold off you (ME!)
abdus
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Registered: 23rd Feb 06
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25th Apr 07 at 17:00   View User's Profile U2U Member Reply With Quote
quote:
Originally posted by warren.g


or if you descide not to fit it, i no someone who will buy the manifold off you (ME!)





I have tried removing from the bottom, no luck

anyway, will just remove the aircon pipes...
Joe
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Registered: 20th Jun 04
Location: Hesketh Bank, Lancashire
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25th Apr 07 at 17:05   View User's Profile U2U Member Reply With Quote
Adam D did this on his I believe, might be worth asking him.
abdus
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Registered: 23rd Feb 06
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26th Apr 07 at 20:20   View User's Profile U2U Member Reply With Quote
now fitted...but reverse light isn't working... Is it something to do with any wiring while changing the manifold?
Jimmeh
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Registered: 7th Jan 07
Location: Hertfordshire
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26th Apr 07 at 21:40   View User's Profile U2U Member Reply With Quote
There is a wire connected to the reversing light switch, just to the right of the manifold, on the gearbox
Adam-D
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Registered: 11th May 02
Location: Cheshire
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26th Apr 07 at 22:45   View User's Profile U2U Member Reply With Quote
u2u replied to
abdus
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Registered: 23rd Feb 06
User status: Offline
27th Apr 07 at 07:15   View User's Profile U2U Member Reply With Quote
Thanks Jimmeh

Adam, u2u not received

 
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