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Author Removing snapped bolt
tom_simes
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Organiser: South Wales
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Registered: 12th Jan 05
Location: Undy, Newport Drives: Skoda Octavia vRS estate
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31st Jan 08 at 16:23   View Garage View User's Profile U2U Member Reply With Quote
I snapped a bolt removing my thermostat on a X16XE last week, just below the head.

Any ideas on how to remove it? I have tried molegrips, it just slips or tries to open the jaws up when its turned.

I did think about drilling down the centre of it and using a bolt extractor, but its only about 3 or 4 mm in diameter anyway, very small bolt

cheers,
Tom
Dave A
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Registered: 10th Dec 03
Location: County Durham
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31st Jan 08 at 16:53   View User's Profile U2U Member Reply With Quote
awkward one to get to as well. how much is sticking out of the head?
tom_simes
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31st Jan 08 at 17:05   View Garage View User's Profile U2U Member Reply With Quote
Its not too bad to get to Dave, its the one nearest the radiator so the best of the three to snap

There is probably about 2 mm sticking up out of the housing?
IvIarkgraham
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Registered: 27th Mar 04
Location: Ellesmere Port, Cheshire
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31st Jan 08 at 17:33   View Garage View User's Profile U2U Member Reply With Quote
got a welder?

weld a nut onto it and remove like that
tom_simes
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31st Jan 08 at 17:36   View Garage View User's Profile U2U Member Reply With Quote
Nope
byrnie_2004
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31st Jan 08 at 18:04   View User's Profile U2U Member Reply With Quote
Hacksaw/dremel a notch in and uncrew it with a screw driver?
tom_simes
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31st Jan 08 at 18:17   View Garage View User's Profile U2U Member Reply With Quote
I was thinking that, not too sure though - it was stupidly tight, I was worried the screwdriver just may turn and rip the screw again.

Only one way to find out I suppose!
C2RL R
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Registered: 28th Mar 02
Location: Redcliffe, QLD
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31st Jan 08 at 18:22   View User's Profile U2U Member Reply With Quote
you wont get enough on it with a screwdriver i wouldn't have thought. it'll probably destroy whats left.

you could try knocking a dent into the side of it with a punch and then try to shock it loose. spray some WD40 or eaze-it on there first.
Pucci1
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Registered: 19th Oct 07
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31st Jan 08 at 18:24   View User's Profile U2U Member Reply With Quote
could drill it out and retap
C2RL R
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31st Jan 08 at 18:32   View User's Profile U2U Member Reply With Quote
can you take a quick picture of it?
tom_simes
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31st Jan 08 at 20:30   View Garage View User's Profile U2U Member Reply With Quote
Can't sorry Carl, I'm not with the car - I'm at Uni, and the car is at home in my garage
Dave A
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1st Feb 08 at 10:43   View User's Profile U2U Member Reply With Quote
spin a nut onto the threads that are showing and weld it on.
Richie
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Registered: 3rd Dec 02
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1st Feb 08 at 10:44   View User's Profile U2U Member Reply With Quote
^As above mate.... safest option because you could end up doing damage to whats left that stops you doing anything.
Envoy Ash
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Registered: 26th Nov 07
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1st Feb 08 at 12:06   View User's Profile U2U Member Reply With Quote
try and create a groove in the top to create a flat head effect then unscrew it.jus an idea!!!
Richie
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1st Feb 08 at 12:08   View User's Profile U2U Member Reply With Quote
IvIarkgraham
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Registered: 27th Mar 04
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1st Feb 08 at 13:57   View Garage View User's Profile U2U Member Reply With Quote
quote:
Originally posted by Dave A
spin a nut onto the threads that are showing and weld it on.


ive already suggested that but he has no welder
Stu_22
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Registered: 25th Mar 02
Location: Luton
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2nd Feb 08 at 09:28   View User's Profile U2U Member Reply With Quote
Is the housing off and there is just 2mm of thread?


Maybe try stud extractor I just got a goood set from halfrauds

 
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