DP.
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Registered: 21st Dec 03
Location: Stoke-on-Trent
User status: Offline
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We have extended the two parellel bars by 15mm each and connected the linkage all up but cant quite get it right.
Managed to connect it so that we can get into reverse, 1st, 3rd and 5th but the gear stick wont pull back into 2nd or 4th.
Has anyone had the same problem or got any advice?
Cheers
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J100RSA
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Registered: 4th Mar 01
Location: Thornhill, West Yorkshire
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no cos i dont do it like that cos them spaceres are silly and a wast of time
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Dave
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Registered: 26th Feb 01
Location: Lancs
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How come you didnt just remove the gearbox spacer? Its much easier that way.
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Colin.S
Member
Registered: 19th Oct 02
User status: Offline
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Have you reset the linkage?
I cant remember exactly how you do it (It says in the haynes manual)
From memory-
1) Put the g/box in 2nd gear.
2) Slacken off the bolt where the linkage comes through the bulkhead.
3) Take off the gear stick gaiter, there should be a little hole on the side.
4) Put the gear stick into 2nd gear & lock in place by putting a small pin in the hole.
5) Go round to the front of the car, ther should be a small plug on the side of the g/box near the linkage, take it out & put a pin in the hole to lock it in 2nd.
6) Now both the g/box & gear stick are locked in 2nd gear.
7) Then tighten the bolt on the linkage, pull out the pins, put the plug & gaiter back in.
Job done 
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Colin.S
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Registered: 19th Oct 02
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Just read that you cant get it in 2nd 
Slacken off the linkage bolt first, then put it in 2nd on the g/box by hand.
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Andy_S
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Registered: 24th Mar 02
Location: Manchester
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Its quite easy to do mate, you can lock the gear lever in neutral, then you just have to trial-and-error tightening the linkage up
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lee mitchell
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Registered: 26th Jan 01
Location: kent...drive's: eveyones conversion cars hard lol
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to get 4th and 2nd better straighten one of the bars that the rod attatches to because it fouls the steering coloum
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DP.
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Registered: 21st Dec 03
Location: Stoke-on-Trent
User status: Offline
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i tried to straighten the bar that fouls the steering column.. but even then there wasn't enough movement to get 2nd or 4th... the sliding thing on the actual gearbox wasn't been pushed far enough in.. so the part of the linkage that attaches to the gearbox we extended by 10mm this is as well as previously extending the 2 parellel bars by 15mm.
Reconnected all the linkage again and now i can get reverse, 1st, 2nd and 3rd. No 4th or 5th 
Left it at that for the moment and carried on with the conversion which is just about finished now. When its running will come back to the gear linkage problem.
Any more ideas anyone? I guess i might even end up taking the gearbox spacer out if its the only way 
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Dave
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Registered: 26th Feb 01
Location: Lancs
User status: Offline
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Take the spacer out then,you dont need it.
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Dave
Member
Registered: 26th Feb 01
Location: Lancs
User status: Offline
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Also,not being able to get 4th and 5th sounds like you have set up the linkage slightly wrong. If you start the engine you may find what you think is reverse is actually first. Loosen the shaft off and reset it as per Haynes.
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DP.
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Registered: 21st Dec 03
Location: Stoke-on-Trent
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Hmm "being able to get 4th and 5th sounds like you have set up the linkage slightly wrong. If you start the engine you may find what you think is reverse is actually first."
interesting thought, i doubt it but will definately give it a try before removing the spacer!
Thanks
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Dave
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Registered: 26th Feb 01
Location: Lancs
User status: Offline
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Why the obsession with keeping the spacer? Lose and lose all yout troubles,honestly,take it from someone with a 2ltr Corsa with all five gears sat on the drive now!!I was having exactly the same problems with mine till a phone call to Beardy where he told me to take the spacer out.
After I finished mine the linkage slipped on the knurled shaft that comes out of the car,meaning all the gears moved across one,1st was where reverse is,4th was where second should be etc. It only has to be a couple of degrees out on the shaft to knacker everything up. When you get it set up right nip the shaft up very very tight then maybe a quick blob of weld on it.
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DP.
Member
Registered: 21st Dec 03
Location: Stoke-on-Trent
User status: Offline
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ok i'll remove the spacer... but then wont i need the linkage standard? we have already cut end welded it etc etc
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Dave
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Registered: 26th Feb 01
Location: Lancs
User status: Offline
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No, I wouldn't have thought so, the only reason for extending it was to clear the speedo drive on the gearbox. As long as it doesn't hit anything else with the spacer out you will be fine.
On the other hand if it is clearing everything now you may aswell leave the spacer in and concentrate on altering the position of the linkage on the shaft. If you get under the car,loosen the linkage and rotate it anti-clockwise slightly when you are looking towards the back of the car you should find you can get 4th and 5th again, not too far though or you'll lose reverse! Its a fairly fine balance.
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DP.
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Registered: 21st Dec 03
Location: Stoke-on-Trent
User status: Offline
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What a nice surprise.. after filling gearbox with oil and taking the car out for a test spin i found that i could get all gears with no problems at all. Not only that but it was like having quick shift 
well impressed at the how the linkage modifcations turned out 
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Colin.S
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Registered: 19th Oct 02
User status: Offline
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Did you remove the spacer in the end?
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DP.
Member
Registered: 21st Dec 03
Location: Stoke-on-Trent
User status: Offline
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no i left it in  Didn't adjust anything at all on the linkage after extending it.
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